Product Description
Precision planetary gear reducer is a new-generation of product developed by our company, with a compromise of advanced technology both at home and abroad, its main features are as follows:
1. Low noise: under 65db.
2. Low backlash: within 3 arcmin.
3. High efficiency: 97% for 1 stage, 94% for 2 stages.
4. High input speed: Rated input speed 3000rpm, max input speed 6000 rpm.
5. High output torque: higher torque output than that of conventional planetary gear reducer.
6. High stability hardening,which extends gear service life and maintain high accuracy as new after a long period of operation.
Precicion planetary gear reducer is widely used in the following fields:
1. Aerospace, military industries.
2. Medical health, electronic information industries.
3. Industrial robots, productin automation, CNC machine tool manufacturing industries.
4. Motor,textile,printing,food,metallurgical,envrironment protection engineering, warehouse logistics industries.
About Xingda since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp
ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the advanced technique index of the congeneric European and Janpanese produc
ts, We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders
of non-standard products, such as gears, shafts, punching parts ect, according to customers’ Drawings or sam-
ples.
Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g-
ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced testing equipments also.
Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw mat-
erial, heat treatment, surface finishing and so on.
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Type: | Planetary Gear Reducer |
| Frame Size: | 220 |
| Ratio: | 3-100 |
| Samples: |
US$ 230/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by CX 2023-05-08
China Custom CZPT Series 1-Stage High Precision Helical Gear Planetary Reducer Gearbox for Servo Stepper Motor Industrial Factory Automation nema 23 planetary gearbox
Product Description
Precision planetary gear reducer is a new-generation of product developed by our company, with a compromise of advanced technology both at home and abroad, its main features are as follows:
1. Low noise: under 65db.
2. Low backlash: within 3 arcmin.
3. High efficiency: 97% for 1 stage, 94% for 2 stages.
4. High input speed: Rated input speed 3000rpm, max input speed 6000 rpm.
5. High output torque: higher torque output than that of conventional planetary gear reducer.
6. High stability hardening,which extends gear service life and maintain high accuracy as new after a long period of operation.
Precicion planetary gear reducer is widely used in the following fields:
1. Aerospace industries.
2. Medical health, electronic information industries.
3. Industrial robots, productin automation, CNC machine tool manufacturing industries.
4. Motor,textile,printing,food,metallurgical,envrironment protection engineering, warehouse logistics industries.
About Xingda since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp
ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the advanced technique index of the congeneric European and Janpanese produc
ts, We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders
of non-standard products, such as gears, shafts, punching parts ect, according to customers’ Drawings or sam-
ples.
Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g-
ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced testing equipments also.
Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw mat-
erial, heat treatment, surface finishing and so on.
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Gear Shape: | Helical |
| Step: | Single-Step |
| Type: | Planetary Gear Reducer |
| Samples: |
US$ 230/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What is a Planetary Gearbox?
A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:
planetary gearboxes
If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetary gearboxes with output shaft
The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetary gearboxes with integer number of teeth
When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.
editor by CX 2023-04-28
China Professional CZPT Transmission Epel-070 High Precision Planetary Gearbox for Stepper and Servo Motor planetary gearbox buy online
Product Description
Precision planetary gear reducer is a new-generation of product developed by our company, with a compromise of advanced technology both at home and abroad, its main features are as follows:
1. Low noise: under 65db.
2. Low backlash: within 3 arcmin.
3. High efficiency: 97% for 1 stage, 94% for 2 stages.
4. High input speed: Rated input speed 3000rpm, max input speed 6000 rpm.
5. High output torque: higher torque output than that of conventional planetary gear reducer.
6. High stability hardening,which extends gear service life and maintain high accuracy as new after a long period of operation.
Precicion planetary gear reducer is widely used in the following fields:
1. Aerospace industries.
2. Medical health, electronic information industries.
3. Industrial robots, productin automation, CNC machine tool manufacturing industries.
4. Motor,textile,printing,food,metallurgical,envrironment protection engineering, warehouse logistics industries.
About Xingda since 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a leader manufactur in mechanism field and punching/stamp
ing field since 1984. Our main product, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the advanced technique index of the congeneric European and Janpanese produc
ts, We offer standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can accept orders
of non-standard products, such as gears, shafts, punching parts ect, according to customers’ Drawings or sam-
ples.
Our company has complete set of equipment including CNC, lathes, milling machines, gear hobbing machine, g-
ear grinding machine, gear honing machine, gear shaping machine, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced testing equipments also.
Our company has established favorable cooperation relationships with sub-suppliers involving casting, raw mat-
erial, heat treatment, surface finishing and so on.
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Gear Shape: | Helical |
| Step: | Single-Step |
| Type: | Planetary Gear Reducer |
| Samples: |
US$ 230/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Select a Planetary Gearbox for Your Applications
You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
CZPT gearbox
An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.
CZPT
A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
CZPT
The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.
CZPT
With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
CZPT’s
If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.
editor by CX
2023-04-14
China Automatic Custom Design Planetary Gearbox Stepper Servo Motor Reducer Precise Gears with high quality
Item Description
Our main products, steel gearboxes ,gear programs for motors through powder metallurgy processing.
We focus in creating and manufacturing hugely engineered, customized gear parts , gearbox , factors and assemblies. Our specialist workers are geared towards supplying clients with substantial high quality merchandise and outstanding provider .
In a simple planetary gearbox setup, enter electricity turns the sunlight equipment at higher pace. The planets, spaced close to the central axis of rotation, mesh with the solar as effectively as the fastened ring equipment, so they are forced to orbit as they roll. All the planets are mounted to a single rotating member, called provider. As the earth provider turns, it delivers reduced-pace, large-torque output. The Solar Equipment Gets The Input Whilst The 3 Planet Gears Give The Ouput By way of A Earth Carrier .
Gearbox ratio 3 :1 , :1 , fifty:1 , 100:1,500:1 etc.
Tailored steel components specification
| Item variety | Custom metallic gearbox ,planetary gears method , speed reducer , motor gears , customized motor gearbox , velocity transmission |
| Substance | steel : solid Iron , stainless steel |
| Process | Powder metallurgy , metallic injection molding , cnc machining |
| Treatment method | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing structure | DWG ,IGS , STP |
| Shipping time | ten days for mass production |
Our gearbox,Light-weight fat,modest dimension, large carrying capability, long services lifestyle .Clean procedure, minimal sound, massive output torque, big speed ratio, higher efficiency, electrical power diversion, and multi-tooth meshing by powder metallurgy approach .
Powder metallurgy (PM) is a metallic parts / factors fabrication way and made from metal powders material . The approach of powder metallurgy (PM) is mixing fantastic powder materials , push them into a sought after condition or sort compacting , and heating the compressed materials in a controlled ambiance to CZPT the content sintering .PM method can keep away from , or greatly minimize the require to use steel removing procedures,thereby drastically reducing yield losses in manufacture and oftern ensuing in reduced charges .
The powder metallurgy (PM) consist 3 steps : powder mixing,compaction and sintering .Typical products incorporate gears , structural metallic components , bushings used for vehicles , appliances and powder equipments .
Rewards of powder metallurgy
Goods created by powder metallurgy (PM) generally do not need to have additional ending , simply because creates good floor finish.
Maintains shut dimensional tolerances
Offers supplies which may be heat handled for elevated energy or increased dress in resistance .
There is considerably less wastage of raw materials , can be extremely economical for mass generation .
Complex styles elements can be manufactured . Supplies controlled porosity for self-lubrication or filtration.
Fits to substantial volume components productions needs .
Custom steel parts
Workshop
|
US $2.8 / Piece | |
2,000 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Oscillating Base Type |
| Step: | Four-Step |
###
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Product type | Custom metal gearbox ,planetary gears system , speed reducer , motor gears , custom motor gearbox , speed transmission |
| Material | metal : cast Iron , stainless steel |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
|
US $2.8 / Piece | |
2,000 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Oscillating Base Type |
| Step: | Four-Step |
###
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Product type | Custom metal gearbox ,planetary gears system , speed reducer , motor gears , custom motor gearbox , speed transmission |
| Material | metal : cast Iron , stainless steel |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
Planetary Gearbox Components
The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
CFX Series
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.
CAP Series
The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
CAPK Series
The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.
CFH Series
The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
CZPT
If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.
editor by czh 2023-03-27
China Ab Series 120Mm Round Flange Right Angle Planetary Gearbox ReducerOne Stage Reduction Ratio 31-101 For Servo Motor calculate gear ratio planetary gearbox
Warranty: 1 Calendar year
Applicable Industries: Garment Shops, Creating Substance Shops, Manufacturing Plant, Machinery Fix Retailers, Foods & Beverage Manufacturing unit, House Use, Retail, Printing Stores, Construction works , Energy & Mining, Food & Beverage Shops, Other
Bodyweight (KG): 8 KG
Customized support: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: ten~2200Nm
Enter Speed: 3000~6000rpm
Output Speed: 3~2000rpm
Efficiency: ninety five%
Ratio: 3 ~ one hundred
Colour: Black or Blue
Output Kind: shaft or hollow
Packing: Carton or wood case
Warmth remedy: Indeed
Lubricant: Synthetic
Customization: Help
Packaging Specifics: Carton or Wooden scenario
Port: ZheJiang Port
Advocate Merchandise A Whole lot Of Sizzling Selling China Planetary Gearbox Speed Reducer Planetary Gearbox For Servo Motor Stepper Motor CNC Equipment TRANS AB sequence planetary gearbox is the most common servo gearbox. With helical gears and integrated output planetary carrier, TRANS AB collection planetary gearboxes have played the benefits of higher precision, minimal sounds, and high efficiency up to 95%. AB Series is a type of tremendous large precision and tremendous large efficient planetary gearbox, with double assist output, extended span, large balance, wide floor of the solar equipment and planetary equipment, larger related complex parameters to complete large-intensity operate. All gears within the TRANS servo planetary gearbox are helical design and style, seventeen Little Harmonic Reducer Shf Shg 4th Axis Harmonic mini Planetary Gearbox higher chunk price, easy steady operation, reduced sounds, lower backlash. Built-in design of inner ring and shell, higher precision, high dress in resistance. Integrated relationship board style can make it flawlessly matches with all varieties of servo motors, and stepper motors properly. The most affordable backlash, as higher as 95% effectiveness and life time lubrication, can make the TRANS helical gearbox the ideal option for buyers.TRANS MB sequence planetary gearbox for servo motor is a great different gearbox to AB sequence of APEX gearbox. We have several consumers who before utilized Apex planetary gearbox or spiral bevel gearbox now pick our MB gearbox or our proper angle gearbox AT sequence in the group of the 90-degree gearbox.Planetary gearbox designs of Apex Dynamics: AB042 / AB060 / AB060A / AB090 / AB090A / AB115 / AB115A / AB142 / AB142A / AB180 / AB220 Item Paramenters High Torque & stabilityHigh anti-corrosionHigh ToleranceHelical GearsLow BacklashHigh EfficiencyLife time lubrication Company Profile TRANS is a expert company in the area of movement manage merchandise, which integrates R & D, production and sales as a whole. TRANS cooperated with the German reducer technological team to create a precision gearbox division to cooperate in the growth of higher-level substantial-precision equipment reducers, including planetary reducers and harmonic reducers (American genius inventor C W.Musser produced and invented the basic principle of wave gear system), ninety-diploma proper-angle servo gearbox (appropriate for distinct set up and output specifications of automation), cycloidal pinwheel RV reducer (suitable for multi-joint robotic industry) Our Manufacturing facility Our Positive aspects Fast DeliveryNormally, we have products in inventory for regular input sizes of gearboxes. We can produce the gearbox for you inside of 7 days following we get your payment. High-quality GuaranteeOur precision gearboxes meet substantial requirements and the quality can fulfill the need of European buyers. We have received the standard repeated orders from them.Widest RangeWe provide the widest selection of design dimensions for your decision. Most of our sequence gearboxes can be alternate options to other brand names of gearboxes. Worldwide brands like Apex, Shimpo, Neaugart, Alpha, Liming, 120rpm Low Speed Toys Earth Geared 12v Dc Blender 42mm Modest Planetary Gearbox Brushless Motor Higher Torque Sesame, harmonic generate, Hiwin, Nabtesco, and so forth.Timely Techinical SupportWe always just take the fascination of our clients in the 1st area. Our revenue crew always can reply to the inquiries of our customers within 24 hours even for the duration of the getaway. Our well timed all-spherical service has gained the deep have faith in of our clients. Packing & Supply FAQ
| Q1：Are you manufacture and do you have high quality assurance of the pace reducer? |
| A1：Yes, we are factory primarily based sales organization in China with a lot more than 20 years’ experience.The MKD item positioning is a higher-finish quality of velocity reducers. All of our gear reducers are examined ahead of shipping and 1 year’s high quality guaranteed with lifetime upkeep services as effectively as specialized assistance. |
| Q2：How lengthy is your shipping and delivery time? |
| A2：Normally, we have sufficient stock for common backlash gear reducers especially for planetary gearboxes. If there is no goods in stock for your needed reducer, generally, it will take 15-twenty times to produce. For some custom-made gearboxes, it will be a little longer lead time. Aside from, we are consumer oriented organization. If you need the speed reducer urgently, we can arrange your orders generation in front of other individuals to help save time and price. |
| Q3：What is the payment approach of your planetary reducer? |
| A3：T/T. 30% of whole quantity to be compensated as deposit, and the stability 70% to be compensated ahead of shipment. You can shell out to our boss’s personal account or company’s account. And you also can pay out by means of Alipay or paypal. If the quantity of gear reducer is tiny, we propose you shell out 100% of total volume prior to placing the get so that time can be saved for shipping and delivery. |
| Q4：Do you have a low cost for speed reducer? |
| A4：Yes, given that we are manufacture and can give you a low cost according to the quantity you will get. Different amount with distinct price cut price. In a term, 28mm mini planetary gear motor 6v dc equipment motor for Digital switches the more you purchase from us, the even bigger the low cost will be. Welcome to seek advice from us for specifics. |
What is a Planetary Gearbox?
A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:
planetary gearboxes
If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetary gearboxes with output shaft
The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetary gearboxes with integer number of teeth
When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.
editor by czh 2023-02-09
China Long Shaft High Precision Planetary Gearbox for Servo Motor planetary gearbox elecon
Product Description
Item Description
The reducer is generally utilized for minimal-pace and high-torque transmission equipment. The motor, internal combustion motor or other large-speed running electrical power is used to achieve the function of deceleration by meshing with the massive gear on the output shaft by means of a gear with a little quantity of enamel on the enter shaft of the reducer. The reducer will also have numerous pairs of gears with the same basic principle to obtain the ideal reduction result. The ratio of the amount of tooth of the big and small gears is the transmission ratio.
| SPECIFICATIONS | Phase | RATIO | RATED TORQUE (N.m) | ||
| PLF60-60mm Planetry Equipment Reducer | L1 | four | 25 | ||
| 5 | 28 | ||||
| 7 | 20 | ||||
| 10 | 10 | ||||
| L2 | sixteen | 30 | |||
| twenty | 30 | ||||
| twenty five | 32 | ||||
| 28 | 30 | ||||
| 35 | 30 | ||||
| 40 | 25 | ||||
| 50 | 25 | ||||
| 70 | 20 | ||||
| Adapted motor | ∅ 8-fourteen/ ∅38.1-2/F47-M4 | ||||
| Rated Input Pace (rpm) | 3000/min | ||||
| Max Enter Speed (rpm) | 6000/min | ||||
| Backlash | L1 | ≤10 Arcmin | |||
| L2 | ≤15 Arcmin | ||||
| Fault cease torque(N.m) | 2 instances of rated torque | ||||
| Efficiency | L1 | 96% | |||
| L2 | 94% | ||||
| Average daily life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤60 db | ||||
| Weight (kg) | L1 | 0.seventy five | |||
| L2 | 0.ninety five | ||||
| IP | 54 | ||||
| Installation approach | Any installation technique | ||||
Here is our all products checklist. If you would like to know CZPT type of planetary gearbox, remember to CLICKING Photograph to view more particulars.
42 Series Planetary Gearbox
Backlash: ten-fifteen arcmin
Ratio Selection:
L1: 4,5,7,ten,
L2: twelve,16,20,twenty five,28,35,40,50,70
Body Dimension: 42mm Input Flange
Equipment Arrangement: Planetary Straight Enamel
sixty Collection Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Choice:
L1: 4,5,7,10,
L2: sixteen,20,25,28,35,forty,fifty,70
Body Dimension: 60mm Enter Flange
Equipment Arrangement: Planetary Straight Teeth
ninety Sequence Planetary Gearbox
Backlash: ten-fifteen arcmin
Ratio Assortment:
L1: 4,5,7,ten,
L2: 16,twenty,25,28,35,forty,fifty,70
Frame Dimension: 90mm Enter Flange
Equipment Arrangement: Planetary Straight Tooth
Powder Metal Series Planetary Gearbox
Backlash: 10-fifteen arcmin
Ratio Assortment:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,fifty,70
Frame Dimension: 42mm & 57mm
Gear Arrangement: Planetary Straight Tooth
Appropriate Angle Sequence Planetary Gearbox
Backlash: ten-fifteen arcmin
Ratio Choice:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,fifty,70
Body Dimension: 60mm & 90mm
Equipment Arrangement: Planetary Straight Tooth
Software Field
Automatic Arms
Assembly Line
3D-Printer
Medical -Products
CNC Device
Tapping Equipment
Other Automation Gadgets
Why Select Us
ZheJiang Large Precision Gear Transmission Co., Ltd
Firm Profile
ZheJiang Large Precision Equipment Transmission Co., Ltd found in HangZhou town, ZheJiang Province, China. It is a major company focused in precision transmission components and system analysis, manufacture and revenue, various collection of products are created in its 5000 sq. meters workshop, the precision planetary gearbox and equipment motor are designed specifically for photo voltaic power business and have served several big-scale solar projects worldwidely.
The study staff has far more than 15 a long time activities in this subject, who can make certain a punctual and productive provider to fulfill customer’s distinct requirements. It has pasted the ISO9001 quality management method and CE, items have been exported to heaps of international locations with a extensive range application in AGV, intelligent robotic, logistic, industrial automation, solar energy, vessel, packaging and textile etc.Persistently, our purpose is to advertise the software of solar energy industry in the planet, and we think it provides thoroughly clean and sustainable power for humanity to greater defend our setting.
Groups
Certifications
FAQ
Q1:Which areas are your items mainly utilised in?
A:At present, we have 2 main merchandise: precision planetary gear reducer and photo voltaic geared motor. Most of the precision planetary reducers are used in automation fields, this kind of as healthcare gear, 3D printers, door openers, tapping machines, CNC lathes and a collection of automation products. In addition, our solar geared motors are utilized in photovoltaic electrical power technology assignments, which are mostly combined with rotary drives to generate solar panels to observe sunlight.
Q2: How to decide on the suitable planetary gearbox?
A :Very first of all, we want you to be CZPT to provide pertinent parameters. If you have a motor drawing, it will enable us advise a ideal gearbox for you more rapidly. If not, we hope you can offer the pursuing motor parameters: output velocity, output torque, voltage, existing, IP, sound, functioning situations, motor dimension and electricity, and so forth.
Q3: What is the price ?
A : The primary figuring out issue for the cost of every single solution is the purchase volume. You can talk with us and permit us realize each other. I think that our costs, product quality and our companies can undoubtedly make you pleased.
This autumn: Do you offer tailored service?
A: Yes, we offer tailored companies. You only require to place ahead your requirements, and we will do our very best to provide you with a strategy, make strategies, and attempt our greatest to meet up with your needs.
|
US $35-60 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
###
| Samples: |
US$ 75/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| PLF60-60mm Planetry Gear Reducer | L1 | 4 | 25 | ||
| 5 | 28 | ||||
| 7 | 20 | ||||
| 10 | 10 | ||||
| L2 | 16 | 30 | |||
| 20 | 30 | ||||
| 25 | 32 | ||||
| 28 | 30 | ||||
| 35 | 30 | ||||
| 40 | 25 | ||||
| 50 | 25 | ||||
| 70 | 20 | ||||
| Adapted motor | ∅ 8-14/ ∅38.1-2/F47-M4 | ||||
| Rated Input Speed (rpm) | 3000/min | ||||
| Max Input Speed (rpm) | 6000/min | ||||
| Backlash | L1 | ≤10 Arcmin | |||
| L2 | ≤15 Arcmin | ||||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L1 | 96% | |||
| L2 | 94% | ||||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤60 db | ||||
| Weight (kg) | L1 | 0.75 | |||
| L2 | 0.95 | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
|
US $35-60 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
###
| Samples: |
US$ 75/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| PLF60-60mm Planetry Gear Reducer | L1 | 4 | 25 | ||
| 5 | 28 | ||||
| 7 | 20 | ||||
| 10 | 10 | ||||
| L2 | 16 | 30 | |||
| 20 | 30 | ||||
| 25 | 32 | ||||
| 28 | 30 | ||||
| 35 | 30 | ||||
| 40 | 25 | ||||
| 50 | 25 | ||||
| 70 | 20 | ||||
| Adapted motor | ∅ 8-14/ ∅38.1-2/F47-M4 | ||||
| Rated Input Speed (rpm) | 3000/min | ||||
| Max Input Speed (rpm) | 6000/min | ||||
| Backlash | L1 | ≤10 Arcmin | |||
| L2 | ≤15 Arcmin | ||||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L1 | 96% | |||
| L2 | 94% | ||||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤60 db | ||||
| Weight (kg) | L1 | 0.75 | |||
| L2 | 0.95 | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by czh 2023-01-30
China Eed Transmission Epeb-090 High Precision Low Backlash Servo Gearbox Planetary Gearbox with Great quality
Item Description
Precision planetary equipment reducer is a new-era of product developed by our organization, with a compromise of advanced technological innovation equally at property and overseas, its main attributes are as follows:
1. Minimal sounds: under 65db.
two. Minimal backlash: within 3 arcmin.
3. High performance: 97% for 1 stage, ninety four% for 2 stages.
4. High enter speed: Rated enter speed 3000rpm, max input pace 6000 rpm.
five. Large output torque: larger torque output than that of typical planetary equipment reducer.
six. High stability hardening,which extends gear services life and sustain large accuracy as new right after a lengthy period of time of procedure.
Precicion planetary gear reducer is widely utilised in the subsequent fields:
one. Aerospace industries.
two. Medical wellness, digital information industries.
three. Industrial robots, productin automation, CNC machine instrument producing industries.
four. Motor,textile,printing,foods,metallurgical,envrironment protection engineering, warehouse logistics industries.
About Xingda because 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a chief manufactur in mechanism field and punching/stamp
ing field considering that 1984. Our primary solution, NMRV worm gear pace reducer and sequence helical gearbox, XDR,
XDF, XDK, XDShave achieved the superior strategy index of the congeneric European and Janpanese produc
ts, We supply standard gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can settle for orders
of non-standard items, such as gears, shafts, punching elements ect, in accordance to customers’ Drawings or sam-
ples.
Our organization has total set of gear such as CNC, lathes, milling machines, gear hobbing equipment, g-
ear grinding device, equipment honing device, gear shaping equipment, worm grinder, grinding devices, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have advanced screening equipments also.
Our company has recognized favorable cooperation relationships with sub-suppliers involving casting, uncooked mat-
erial, warmth remedy, surface ending and so on.
|
US $70-1,200 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Gear Shape: | Helical |
| Step: | Single-Step |
| Type: | Planetary Gear Reducer |
###
| Samples: |
US$ 230/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
|
US $70-1,200 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Gear Shape: | Helical |
| Step: | Single-Step |
| Type: | Planetary Gear Reducer |
###
| Samples: |
US$ 230/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by czh 2023-01-23
China Two Stages 60mm Servo Motor Planetary Transmission Gearbox planetary gearbox definition
Solution Description
Merchandise Description
HPS is a top maker and supplier of planetary gearbox and gear motor in China, Our company handles an location of 6 pcs. In the meantime, all 6 creation lines strictly comply with ISO 9001 and CE to management the good quality. wide-range sequence products have been exported to thirty+ countries all more than the world.
In addition to, we are generating excellent attempts to customize and provide complete options to meet various clients’ specifications and market place. Our R&D group has 15 several years experience in this subject, makes our firm honored with numerous invention patents and utility patents, which tends to make CZPT the most trustable and reliable manufacturer.
| SPECIFICATIONS | Stage | RATIO | RATED TORQUE (N.m) | ||
| SPLF60-L2MA Planetry Gearbox | L2 | sixteen | 30 | ||
| twenty | 30 | ||||
| 25 | 32 | ||||
| 28 | 30 | ||||
| 35 | 30 | ||||
| forty | 25 | ||||
| 50 | 25 | ||||
| 70 | 20 | ||||
| Adapted motor | ∅11-30/ ∅50-3/∅70-M4 | ||||
| Rated Enter Pace (rpm) | 3000 | ||||
| Max Input Pace (rpm) | 6000 | ||||
| Backlash | L2 | ≤15 Arcmin | |||
| Fault cease torque(N.m) | 2 occasions of rated torque | ||||
| Efficiency | L2 | 94% | |||
| Average lifestyle span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤55 db | ||||
| IP | 54 | ||||
| Installation strategy | Any set up approach | ||||
Creation & Examination Equipments
Exhibition
HPS attends 5-6 exhibitions every single year, the two solar PV exhibitions and automation business exhibitions, specialist income staff and good quality goods develop CZPT a excellent status in the market place.
Certificates
Successful Projects
Packaging & Delivery
FAQ
Q1:Which places are your products mostly employed in?
A:At existing, we have 2 main items: precision planetary gear reducer and photo voltaic geared motor. Most of the precision planetary reducers are used in automation fields, this sort of as healthcare tools, 3D printers, doorway openers, tapping devices, CNC lathes and a sequence of automation tools. In addition, our photo voltaic geared motors are used in photovoltaic electrical power generation tasks, which are mainly blended with rotary drives to travel photo voltaic panels to monitor daylight.
Q2: How to pick the ideal planetary gearbox?
A :Very first of all, we want you to be CZPT to give relevant parameters. If you have a motor drawing, it will allow us suggest a ideal gearbox for you more quickly. If not, we hope you can offer the adhering to motor parameters: output speed, output torque, voltage, present, IP, noise, running circumstances, motor measurement and power, and so on.
Q3: What is the price tag ?
A : The major deciding issue for the cost of each item is the order quantity. You can communicate with us and enable us recognize each other. I feel that our charges, solution high quality and our providers can absolutely make you pleased.
This autumn: Do you provide personalized support?
A: Of course, we give custom-made solutions. You only want to set ahead your demands, and we will do our best to provide you with a prepare, make strategies, and consider our very best to satisfy your wants.
|
US $40-50 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Any Type |
| Step: | Double-Step |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| SPLF60-L2MA Planetry Gearbox | L2 | 16 | 30 | ||
| 20 | 30 | ||||
| 25 | 32 | ||||
| 28 | 30 | ||||
| 35 | 30 | ||||
| 40 | 25 | ||||
| 50 | 25 | ||||
| 70 | 20 | ||||
| Adapted motor | ∅11-30/ ∅50-3/∅70-M4 | ||||
| Rated Input Speed (rpm) | 3000 | ||||
| Max Input Speed (rpm) | 6000 | ||||
| Backlash | L2 | ≤15 Arcmin | |||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L2 | 94% | |||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤55 db | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
|
US $40-50 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Any Type |
| Step: | Double-Step |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
| SPLF60-L2MA Planetry Gearbox | L2 | 16 | 30 | ||
| 20 | 30 | ||||
| 25 | 32 | ||||
| 28 | 30 | ||||
| 35 | 30 | ||||
| 40 | 25 | ||||
| 50 | 25 | ||||
| 70 | 20 | ||||
| Adapted motor | ∅11-30/ ∅50-3/∅70-M4 | ||||
| Rated Input Speed (rpm) | 3000 | ||||
| Max Input Speed (rpm) | 6000 | ||||
| Backlash | L2 | ≤15 Arcmin | |||
| Fault stop torque(N.m) | 2 times of rated torque | ||||
| Efficiency | L2 | 94% | |||
| Average life span | 20000h | ||||
| Operating temperature | -10°~+90° | ||||
| Nosie | ≤55 db | ||||
| IP | 54 | ||||
| Installation method | Any installation method | ||||
Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by czh 2023-01-14
China Wplf-60 Servo Planetary Reduction Gearbox with Great quality
Merchandise Description
1. WPLF collection precision planetary equipment speed reducer Model: WPLF40, WPLF60, WPLF90, WPLF120, WPLF160, WPLF180, WPLF200
2. The speed ratio: 3, 4, 5, 7, 9, ten, fifteen, twenty, 25, thirty, 35, 40, 50, 64, 70, 80, a hundred, 150, 200, 250, 350, 400, 500, 700, one thousand
3. Levels: 3
Performance and features:
1. Planetary gear transmission interface using does not contain complete needle needle bearing, and improve the make contact with area to improve structural rigidity and output torque
2. WPLF series precision planetary equipment reducer, with higher precision, substantial rigidity, large load, substantial effectiveness, substantial speed ratio, high lifestyle, minimal inertia, low vibration, lower sounds, lower temperature increasing, beautiful appearance, framework, mild excess weight, straightforward set up, accurate positioning, and many others, and is appropriate for AC servo motor, DC servo motor, stepper motor, hydraulic motor of development and gradual down transmission
| Type | WPLF-40 | WPLF-60 | WPLF-ninety | WPLF-a hundred and twenty | WPLF-one hundred sixty | WPLF-200 | Ratio | Phases | |
| T2N Rated output torque (Nm) |
ten | 28 | a hundred and twenty | 220 | 480 | 1230 | three | 1 | |
| fifteen | forty eight | a hundred and fifty | 270 | 590 | 1450 | 4 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 5 | |||
| 9 | 39 | 110 | 215 | 470 | 1130 | seven | |||
| 7 | 19 | 58 | 98 | 260 | 720 | 10 | |||
| ten | 28 | a hundred and twenty | 220 | 480 | 1230 | 9 | two | ||
| fifteen | forty eight | a hundred and fifty | 270 | 590 | 1450 | fifteen | |||
| fifteen | 48 | 150 | 270 | 590 | 1450 | 20 | |||
| 15 | forty eight | one hundred fifty | 270 | 590 | 1450 | 25 | |||
| 15 | forty eight | a hundred and fifty | 270 | 590 | 1450 | thirty | |||
| 15 | 48 | one hundred fifty | 270 | 590 | 1450 | 35 | |||
| fifteen | 48 | one hundred fifty | 270 | 590 | 1450 | forty | |||
| fifteen | 48 | 150 | 270 | 590 | 1450 | 50 | |||
| nine | 39 | a hundred and ten | 215 | 470 | 1130 | 70 | |||
| 7 | 19 | fifty eight | 98 | 260 | 720 | 100 | |||
| fifteen | forty eight | a hundred and fifty | 270 | 590 | 1450 | 64 | 3 | ||
| fifteen | forty eight | 150 | 270 | 590 | 1450 | 80 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 100 | |||
| fifteen | 48 | a hundred and fifty | 270 | 590 | 1450 | one hundred fifty | |||
| fifteen | 48 | 150 | 270 | 590 | 1450 | 200 | |||
| fifteen | 48 | a hundred and fifty | 270 | 590 | 1450 | 250 | |||
| 15 | 48 | one hundred fifty | 270 | 590 | 1450 | 350 | |||
| 15 | 48 | a hundred and fifty | 270 | 590 | 1450 | 400 | |||
| fifteen | forty eight | a hundred and fifty | 270 | 590 | 1450 | 500 | |||
| 9 | 39 | a hundred and ten | 215 | 470 | 1130 | 700 | |||
| 7 | 19 | fifty eight | ninety eight | 260 | 720 | a thousand | |||
| emergency quit torque | T2not=2T2N | ||||||||
| Rotational inertia (kgm2) |
.031 | .0135 | .seventy seven | two.63 | twelve.fourteen | 15.6 | 3 | 1 | |
| .571 | .093 | .52 | 1.seventy nine | seven.seventy eight | 16.three | 4 | |||
| .019 | .078 | .45 | 1.53 | 6.07 | fifteen.4 | five | |||
| .017 | .065 | .39 | one.32 | four.63 | 16.one | seven | |||
| .016 | .065 | .39 | one.32 | four.63 | 15.2 | 10 | |||
| .03 | .131 | .74 | two.sixty two | 12.14 | 15.9 | 9 | 2 | ||
| .571 | .077 | .seventy one | 2.fifty three | twelve.35 | fifteen | fifteen | |||
| .019 | .075 | .44 | 1.five | 6.65 | 15.7 | twenty | |||
| .019 | .075 | .forty four | one.49 | 5.eighty one | fifteen.3 | twenty five | |||
| .017 | .064 | .39 | 1.3 | six.36 | fifteen.two | thirty | |||
| .016 | .064 | .39 | one.3 | five.28 | 16.one | 35 | |||
| .016 | .064 | .39 | 1.three | five.28 | 15.2 | 40 | |||
| .016 | .064 | .39 | 1.three | 4.five | fifteen.two | fifty | |||
| .016 | .064 | .39 | one.3 | 4.five | 15.two | 70 | |||
| .016 | .058 | .31 | one.twelve | 3.53 | 15.2 | a hundred | |||
| .019 | .075 | .five | 1.five | seven.5 | fifteen.four | 80 | 3 | ||
| .019 | .075 | .44 | one.49 | seven.4 | 15.four | one hundred | |||
| .016 | .064 | .39 | one.three | six.5 | fifteen.two | 150 | |||
| .016 | .064 | .39 | one.three | 6.2 | fifteen.two | two hundred | |||
| .016 | .064 | .39 | 1.3 | 5.7 | 15.2 | 250 | |||
| .016 | .064 | .39 | 1.three | 5.4 | 15.two | 350 | |||
| .016 | .064 | .39 | 1.3 | five.four | fifteen.2 | four hundred | |||
| .016 | .064 | .39 | one.three | 5.two | fifteen.2 | five hundred | |||
| .016 | .064 | .39 | one.three | 5.2 | fifteen.2 | seven hundred | |||
| .016 | .064 | .39 | 1.3 | 5.2 | 15.two | 1000 | |||
| backslash (arcmin) |
lowered | <5 | <3 | <3 | <3 | <5 | <10 | 1 | |
| standard | <10 | <8 | <8 | <8 | <10 | <15 | |||
| lowered | <8 | <5 | <5 | <5 | <8 | <15 | 2 | ||
| regular | <12 | <10 | <10 | <10 | <10 | <18 | |||
| lowered | <10 | <8 | <8 | <8 | <10 | <18 | 3 | ||
| regular | <15 | <12 | <12 | <12 | <15 | <22 | |||
| torsional rigidity (Nm/arcmin) |
.seven | one.8 | 4.4 | 9.two | 26.7 | 66.7 | |||
| noise dB(A) | 55 | fifty eight | sixty | 65 | 70 | 75 | |||
| Max.input velocity | ten thousand | 8000 | 6000 | 6000 | 5000 | 3500 | 1-min | ||
| Rated input velocity | 4500 | 4000 | 4000 | 3500 | 2000 | 1500 | 1-min | ||
| Max.Radialforce(N) | 185 | 265 | four hundred | 1240 | 3700 | 6700 | Stages | ||
| Max.Axialforce(N) | one hundred fifty | two hundred | 420 | a thousand | 3500 | 3800 | |||
| Full-load effectiveness(%) | 96 | 1 | |||||||
| 94 | 2 | ||||||||
| 90 | 3 | ||||||||
| service lifestyle (H) | 20000 | ||||||||
| Weight (Kg) | .55 | one.7 | 4.5 | 9 | 24 | forty two | 1 | ||
| .sixty eight | 2.1 | 5 | 10.five | thirty | 56 | 2 | |||
| .seventy five | 2.5 | 5.5 | 13.one | 36 | seventy one | 3 | |||
|
US $200-2,000 / unit | |
1 unit (Min. Order) |
###
| Application: | Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
| Type | WPLF-40 | WPLF-60 | WPLF-90 | WPLF-120 | WPLF-160 | WPLF-200 | Ratio | Stages | |
| T2N Rated output torque (Nm) |
10 | 28 | 120 | 220 | 480 | 1230 | 3 | 1 | |
| 15 | 48 | 150 | 270 | 590 | 1450 | 4 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 5 | |||
| 9 | 39 | 110 | 215 | 470 | 1130 | 7 | |||
| 7 | 19 | 58 | 98 | 260 | 720 | 10 | |||
| 10 | 28 | 120 | 220 | 480 | 1230 | 9 | 2 | ||
| 15 | 48 | 150 | 270 | 590 | 1450 | 15 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 20 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 25 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 30 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 35 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 40 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 50 | |||
| 9 | 39 | 110 | 215 | 470 | 1130 | 70 | |||
| 7 | 19 | 58 | 98 | 260 | 720 | 100 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 64 | 3 | ||
| 15 | 48 | 150 | 270 | 590 | 1450 | 80 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 100 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 150 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 200 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 250 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 350 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 400 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 500 | |||
| 9 | 39 | 110 | 215 | 470 | 1130 | 700 | |||
| 7 | 19 | 58 | 98 | 260 | 720 | 1000 | |||
| emergency stop torque | T2not=2T2N | ||||||||
| Rotational inertia (kgm2) |
0.031 | 0.0135 | 0.77 | 2.63 | 12.14 | 15.6 | 3 | 1 | |
| 0.022 | 0.093 | 0.52 | 1.79 | 7.78 | 16.3 | 4 | |||
| 0.019 | 0.078 | 0.45 | 1.53 | 6.07 | 15.4 | 5 | |||
| 0.017 | 0.065 | 0.39 | 1.32 | 4.63 | 16.1 | 7 | |||
| 0.016 | 0.065 | 0.39 | 1.32 | 4.63 | 15.2 | 10 | |||
| 0.03 | 0.131 | 0.74 | 2.62 | 12.14 | 15.9 | 9 | 2 | ||
| 0.023 | 0.077 | 0.71 | 2.53 | 12.35 | 15 | 15 | |||
| 0.019 | 0.075 | 0.44 | 1.5 | 6.65 | 15.7 | 20 | |||
| 0.019 | 0.075 | 0.44 | 1.49 | 5.81 | 15.3 | 25 | |||
| 0.017 | 0.064 | 0.39 | 1.3 | 6.36 | 15.2 | 30 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.28 | 16.1 | 35 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.28 | 15.2 | 40 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 4.5 | 15.2 | 50 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 4.5 | 15.2 | 70 | |||
| 0.016 | 0.058 | 0.31 | 1.12 | 3.53 | 15.2 | 100 | |||
| 0.019 | 0.075 | 0.5 | 1.5 | 7.5 | 15.4 | 80 | 3 | ||
| 0.019 | 0.075 | 0.44 | 1.49 | 7.4 | 15.4 | 100 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 6.5 | 15.2 | 150 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 6.2 | 15.2 | 200 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.7 | 15.2 | 250 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.4 | 15.2 | 350 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.4 | 15.2 | 400 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.2 | 15.2 | 500 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.2 | 15.2 | 700 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.2 | 15.2 | 1000 | |||
| backslash (arcmin) |
reduced | <5 | <3 | <3 | <3 | <5 | <10 | 1 | |
| standard | <10 | <8 | <8 | <8 | <10 | <15 | |||
| reduced | <8 | <5 | <5 | <5 | <8 | <15 | 2 | ||
| standard | <12 | <10 | <10 | <10 | <10 | <18 | |||
| reduced | <10 | <8 | <8 | <8 | <10 | <18 | 3 | ||
| standard | <15 | <12 | <12 | <12 | <15 | <22 | |||
| torsional rigidity (Nm/arcmin) |
0.7 | 1.8 | 4.4 | 9.2 | 26.7 | 66.7 | |||
| noise dB(A) | 55 | 58 | 60 | 65 | 70 | 75 | |||
| Max.input speed | 10000 | 8000 | 6000 | 6000 | 5000 | 3500 | 1-min | ||
| Rated input speed | 4500 | 4000 | 4000 | 3500 | 2000 | 1500 | 1-min | ||
| Max.Radialforce(N) | 185 | 265 | 400 | 1240 | 3700 | 6700 | Stages | ||
| Max.Axialforce(N) | 150 | 200 | 420 | 1000 | 3500 | 3800 | |||
| Full-load efficiency(%) | 96 | 1 | |||||||
| 94 | 2 | ||||||||
| 90 | 3 | ||||||||
| service life (H) | 20000 | ||||||||
| Weight (Kg) | 0.55 | 1.7 | 4.5 | 9 | 24 | 42 | 1 | ||
| 0.68 | 2.1 | 5 | 10.5 | 30 | 56 | 2 | |||
| 0.75 | 2.5 | 5.5 | 13.1 | 36 | 71 | 3 | |||
|
US $200-2,000 / unit | |
1 unit (Min. Order) |
###
| Application: | Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
| Type | WPLF-40 | WPLF-60 | WPLF-90 | WPLF-120 | WPLF-160 | WPLF-200 | Ratio | Stages | |
| T2N Rated output torque (Nm) |
10 | 28 | 120 | 220 | 480 | 1230 | 3 | 1 | |
| 15 | 48 | 150 | 270 | 590 | 1450 | 4 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 5 | |||
| 9 | 39 | 110 | 215 | 470 | 1130 | 7 | |||
| 7 | 19 | 58 | 98 | 260 | 720 | 10 | |||
| 10 | 28 | 120 | 220 | 480 | 1230 | 9 | 2 | ||
| 15 | 48 | 150 | 270 | 590 | 1450 | 15 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 20 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 25 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 30 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 35 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 40 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 50 | |||
| 9 | 39 | 110 | 215 | 470 | 1130 | 70 | |||
| 7 | 19 | 58 | 98 | 260 | 720 | 100 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 64 | 3 | ||
| 15 | 48 | 150 | 270 | 590 | 1450 | 80 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 100 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 150 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 200 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 250 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 350 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 400 | |||
| 15 | 48 | 150 | 270 | 590 | 1450 | 500 | |||
| 9 | 39 | 110 | 215 | 470 | 1130 | 700 | |||
| 7 | 19 | 58 | 98 | 260 | 720 | 1000 | |||
| emergency stop torque | T2not=2T2N | ||||||||
| Rotational inertia (kgm2) |
0.031 | 0.0135 | 0.77 | 2.63 | 12.14 | 15.6 | 3 | 1 | |
| 0.022 | 0.093 | 0.52 | 1.79 | 7.78 | 16.3 | 4 | |||
| 0.019 | 0.078 | 0.45 | 1.53 | 6.07 | 15.4 | 5 | |||
| 0.017 | 0.065 | 0.39 | 1.32 | 4.63 | 16.1 | 7 | |||
| 0.016 | 0.065 | 0.39 | 1.32 | 4.63 | 15.2 | 10 | |||
| 0.03 | 0.131 | 0.74 | 2.62 | 12.14 | 15.9 | 9 | 2 | ||
| 0.023 | 0.077 | 0.71 | 2.53 | 12.35 | 15 | 15 | |||
| 0.019 | 0.075 | 0.44 | 1.5 | 6.65 | 15.7 | 20 | |||
| 0.019 | 0.075 | 0.44 | 1.49 | 5.81 | 15.3 | 25 | |||
| 0.017 | 0.064 | 0.39 | 1.3 | 6.36 | 15.2 | 30 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.28 | 16.1 | 35 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.28 | 15.2 | 40 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 4.5 | 15.2 | 50 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 4.5 | 15.2 | 70 | |||
| 0.016 | 0.058 | 0.31 | 1.12 | 3.53 | 15.2 | 100 | |||
| 0.019 | 0.075 | 0.5 | 1.5 | 7.5 | 15.4 | 80 | 3 | ||
| 0.019 | 0.075 | 0.44 | 1.49 | 7.4 | 15.4 | 100 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 6.5 | 15.2 | 150 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 6.2 | 15.2 | 200 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.7 | 15.2 | 250 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.4 | 15.2 | 350 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.4 | 15.2 | 400 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.2 | 15.2 | 500 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.2 | 15.2 | 700 | |||
| 0.016 | 0.064 | 0.39 | 1.3 | 5.2 | 15.2 | 1000 | |||
| backslash (arcmin) |
reduced | <5 | <3 | <3 | <3 | <5 | <10 | 1 | |
| standard | <10 | <8 | <8 | <8 | <10 | <15 | |||
| reduced | <8 | <5 | <5 | <5 | <8 | <15 | 2 | ||
| standard | <12 | <10 | <10 | <10 | <10 | <18 | |||
| reduced | <10 | <8 | <8 | <8 | <10 | <18 | 3 | ||
| standard | <15 | <12 | <12 | <12 | <15 | <22 | |||
| torsional rigidity (Nm/arcmin) |
0.7 | 1.8 | 4.4 | 9.2 | 26.7 | 66.7 | |||
| noise dB(A) | 55 | 58 | 60 | 65 | 70 | 75 | |||
| Max.input speed | 10000 | 8000 | 6000 | 6000 | 5000 | 3500 | 1-min | ||
| Rated input speed | 4500 | 4000 | 4000 | 3500 | 2000 | 1500 | 1-min | ||
| Max.Radialforce(N) | 185 | 265 | 400 | 1240 | 3700 | 6700 | Stages | ||
| Max.Axialforce(N) | 150 | 200 | 420 | 1000 | 3500 | 3800 | |||
| Full-load efficiency(%) | 96 | 1 | |||||||
| 94 | 2 | ||||||||
| 90 | 3 | ||||||||
| service life (H) | 20000 | ||||||||
| Weight (Kg) | 0.55 | 1.7 | 4.5 | 9 | 24 | 42 | 1 | ||
| 0.68 | 2.1 | 5 | 10.5 | 30 | 56 | 2 | |||
| 0.75 | 2.5 | 5.5 | 13.1 | 36 | 71 | 3 | |||
Planetary Gearbox Advantages and Disadvantages
A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
Suitable for counterclockwise and clockwise rotation
If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.
Has less inertia
The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
Offers greater reliability
The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.
Has higher operating speeds
When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
Has drawbacks
The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.
editor by czh 2022-12-15
China Original Planetary Gearbox for Servo Motor DC Servo Motor 12V at Factory Price comer planetary gearbox
Product Description
Product Description
Specification
|
Item |
Value |
|
Warranty |
1 year |
|
Place of Origin |
China |
|
Brand Name |
LUNYEE |
|
Model Number |
EPS-B1 |
|
Type |
SERVO MOTOR |
|
Frequency |
50HZ |
|
Phase |
Single-phase/Three-phase |
|
AC Voltage |
220V 0.1KW-5.5KW |
|
Feedback |
Support multi-loop 16bit absolute encoder |
|
23bit communication single-loop absolute encoder (with battery added, it can function as multi-loop absolute encoder) |
|
|
Using Temperature |
0-45ºC |
Applications
Servo motor and servo drive systems are widely used in many fields, including machine tools, 3C electronic equipment manufacturing, packaging machinery, textile machinery, plastic machinery, medical equipment, food machinery, rubber machinery, printing machinery, and other industries
Packing & Delivery
Packing Method
Outer packing: Standard export carton with required shipping marks. Inner packing: Waterproof packing with shock absorbing EPE and cardboard surrounded. As per the client’s requirement.
Company Profile
LUNYEE INDUSTRIES DEVELOPMENT CO., LIMITED was founded in 2007, is a leading manufacturer for factory automation (FA) products. We are dedicated in power transmission and motion control solutions.
Our Products
We manufacture power transmission products like servo motor and control kits, AC and DC (brush/ brushless) gear motor, stepping motor, spindle motor, linear motion products like linear bushing, linear guide, ball screw, locking nut and coupling and so on.
Our Service
A satisfying one-step service comes from our continuous innovation team and our rigorously-inspected sub-contractors.
Our products are widely applied to machine tools, industrial robot, textile machine, packing machine, food machine, medical machine, CNC system and air condition and so on.
Our Quality
We recognize ourselves as eyes and ears in China of our customers. One professional QC department is built up to inspect all the manufacture process according to international quality standard and our customers’ special requirement. Our factory and our sub-contractors are all qualified ISO9001, 3C, CE, UL, ROHS and other related certification. All products from CZPT can enjoy a warranty from us.
Our Price
We promise to our customers for the same price, they can enjoy better quality from Lunyee, for the same quality, they can enjoy better service from Lunyee.
Our Delivery
Both our manufacture plants and our sub-suppliers are located in coastal areas in order to give a fast delivery. A satisfying service comes from our professional logistic department.
Other Service from us
We are 1 stop supplier of Electric Motor at good cost performance. Our goal is to help our customer get the satisfying machine tool by minimum cost.
Q&A
Q: Are you trading company or manufacturer?
A: We are the motor manufacturer for 15 years history in China.
Q: How long is the delivery, producing and shipping?
A: Deliver time depends on the quantity you order. We have product in stock will delivery fast. If customized, it usually takes 10-20 working days.
Q: Do you have customized service for your standard goods?
A: Yes, customized service acceptable.
Q: How do you make sure alternator quality?
A: We have our own inspection procedures. Every model we have a standard design and test few models before mass production. Also the CE and ISO standard make production goes well. For production process, random inspection will be arranged and final test to make sure qualified products before shipping.
Q: What is your after-sales services?
A: We would supply the free maintenance within 12 months guarantee. We would supply the professional solutions during using.
|
US $159-259 / Piece | |
2 Pieces (Min. Order) |
###
| Application: | Industrial |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 4 |
###
| Samples: |
US$ 280/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
|
Item
|
Value
|
|
Warranty
|
1 year
|
|
Place of Origin
|
China
|
|
Brand Name
|
LUNYEE
|
|
Model Number
|
EPS-B1 |
|
Type
|
SERVO MOTOR
|
|
Frequency
|
50HZ
|
|
Phase
|
Single-phase/Three-phase
|
|
AC Voltage
|
220V 0.1KW-5.5KW
380V 1KW-22KW |
|
Feedback
|
Support multi-loop 16bit absolute encoder |
|
23bit communication single-loop absolute encoder (with battery added, it can function as multi-loop absolute encoder)
|
|
|
Using Temperature
|
0-45ºC
|
|
US $159-259 / Piece | |
2 Pieces (Min. Order) |
###
| Application: | Industrial |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving, Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 4 |
###
| Samples: |
US$ 280/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
|
Item
|
Value
|
|
Warranty
|
1 year
|
|
Place of Origin
|
China
|
|
Brand Name
|
LUNYEE
|
|
Model Number
|
EPS-B1 |
|
Type
|
SERVO MOTOR
|
|
Frequency
|
50HZ
|
|
Phase
|
Single-phase/Three-phase
|
|
AC Voltage
|
220V 0.1KW-5.5KW
380V 1KW-22KW |
|
Feedback
|
Support multi-loop 16bit absolute encoder |
|
23bit communication single-loop absolute encoder (with battery added, it can function as multi-loop absolute encoder)
|
|
|
Using Temperature
|
0-45ºC
|
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by czh2022-11-25