Tag Archives: mining gearbox

China China Best Quality 0.4-9551kw P Series Planetary Gearbox Used in Mining compact planetary gearbox

Solution Description

China Very best Quality .4-9551kw P Collection Planetary Gearbox Used In Mining

Product description:

Rated Energy .4KW~9551KW
Rated Torque Up to 1920KN.m
Equipment Arrangement Planetary with helical or bevel gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=25~4N.m 2 phase
3 phase
Horizontal
Vertical

 
 
5.Simple Information
Gear Arrangement:Helical gear
Mounting Kind: Horizontal, Vertical
Sorts: P2N,P2L,P2S,P2K,P3N,P3S,P3K
 

 six.Features

Attributes of Planetary gearbox Gentle bodyweight
Little quantity
Substantial transmission ratio
High transmission performance
Smooth rotation
Very good applicability

P series planetary gearbox with very good costs
 
7.Explanation of types
P2N-2-stage planetary equipment models:
P2L-Bevel,2-phase planetary gear models:
P2S-Helical,2-phase planetary gear models
P2K-Bevel-helical,2-stage planetary equipment units:
P3N-3-stage planetary gear models
P3S-Helical,3-phase planetary equipment units
P3K-Bevel-helical,3-phase planetary gear units

8.Our Companies:

Pre-sale providers 1. Select gear product.
two.Layout and manufacture products in accordance to clients’ special necessity.
3.Teach specialized private for consumers
Services for the duration of offering 1.Pre-verify and acknowledge goods in advance of delivery.
2. Help clientele to draft resolving ideas.
After-sale providers one.Help clients to get ready for the 1st building scheme.
2. Prepare the 1st-line operators.
three.Just take initiative to remove the problems rapidly.
4. Offer technological exchanging.

9.Merchandise photograph:

ten.Our firm:
AOKMAN was started in 1982, which has more than 36 many years in R & D and producing of gearboxes, gears, shaft, motor and spare components.
We can offer you the suitable resolution for uncountable purposes. Our goods are broadly employed in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcoholic beverages market place and numerous other sorts of devices with a strong presence in the worldwide market place.
AOKMAN has grow to be a reliable supplier, CZPT to source substantial good quality gearboxes.With 36 several years expertise, we guarantee you the utmost trustworthiness and security for equally solution and providers.

11.Customer browsing:

twelve.FAQ:
one.Q:What varieties of gearbox can you create for us?
A:Primary products of our business: UDL collection velocity variator,RV sequence worm gear reducer, ATA sequence shaft mounted gearbox, X,B sequence gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of technical specs
2.Q:Can you make as for every personalized drawing?
A: Of course, we offer customized service for consumers.
3.Q:What is your terms of payment ?
A: 30% Progress payment by T/T soon after signing the contract.70% before supply
four.Q:What is your MOQ?
A: 1 Set

P collection planetary gearbox with very good prices
Welcome you make contact with me if you are interested in our merchandise.
Our team will support any need to have you might have.

US $500-20,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Industry
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Rated Power 0.4KW~9551KW
Rated Torque Up to 1920KN.m
Gear Arrangement Planetary with helical or bevel gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=25~4000
Installation Form Flange Mounted, Foot Mounted or Torque Arm Mounted

###

Input power Ratio Torque Planetary gear units stage Mounting type
0.4~9551kW 25~4000 Up to 1920000N.m 2 stage
3 stage
Horizontal
Vertical

###

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.
US $500-20,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Industry
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Rated Power 0.4KW~9551KW
Rated Torque Up to 1920KN.m
Gear Arrangement Planetary with helical or bevel gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio i=25~4000
Installation Form Flange Mounted, Foot Mounted or Torque Arm Mounted

###

Input power Ratio Torque Planetary gear units stage Mounting type
0.4~9551kW 25~4000 Up to 1920000N.m 2 stage
3 stage
Horizontal
Vertical

###

Features of Planetary gearbox Light weight
Small volume
High transmission ratio
High transmission efficiency
Smooth rotation
Good applicability

###

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China China Best Quality 0.4-9551kw P Series Planetary Gearbox Used in Mining     compact planetary gearboxChina China Best Quality 0.4-9551kw P Series Planetary Gearbox Used in Mining     compact planetary gearbox
editor by czh 2023-01-22

China supplier 300 Series Planetary Gearbox for Mining Machine with Hot selling

Item Description

Item Description
SGR straight 3 phase Planetary Gearbox
Specialized info:
1. Ratio range: 8.1-191
2. Input energy: .12-270 KW
3. Permit torque rang: ≤ 50000 N. M
four. Output velocity: .3~205 r/min
5. Construction: Foot-mounted, flange-mounted, shaft-mounted

Attribute:
one. Adopt optimized layout, module combination, proper angle output, area reduction
2. Large strength and longevity gears
three. Can be blended with a variety of motors, broader ratio selection
four. Massive output torque, easily startup, higher performance
Production images:

———————————————————————————————————————————————
FAQ:

one.Are you a factory or trader ?
We are a skilled manufacturing facility which has 20 several years history specialized in gear transmission .
two.MOQ:
Our MOQ is 1pcs. However there is 1 dealing with expense $one hundred fifty for the one order which much less than $3000.00
three. Warranty
Our warranty is 12months
four. Payment time period
100% T/T in advance and LC at sight .
5. Do you acknowledge customization ?
Yes.SGR have robust R&D team, we can offer customizable service according to requirements.
6. Packing
Typically we use standard export plywood scenario to prepare the cargo .
7. Shipping time
In regular ,time of shipping is 30days after receiving the prepayment .
eight. What varieties of certification do you use ?
DNV-ISO9001:2008, SGS,CE and many others, And new items patent.
nine. What kinds of inspection you do ahead of cargo ?
We do temperature test, noise, and oil leak inspection and commissioning prior to cargo.
10.How do you remedy if the creation have dilemma ?
Mostly, we don’t want consumer send out the items back to us. Simply because the price is extremely high, if there satisfies a difficulty,we firstly ask for the photos for damaged areas. And foundation on the images, we can have a basic idea for the defect purpose. Our guarantee is twelve months, if in the course of the guarantee, we can provide repair .  
 

Planetary Gearbox

This article will discover the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the amount of enamel in the gears. The ratios of planetary gearboxes are typically reduce than individuals of standard mechanical transmissions, which are largely utilized to drive engines and turbines. They are typically the greatest option for heavy-responsibility programs. The subsequent are some of the benefits of planetary gearboxes.
planetarygearbox

planetary gearboxes

Planetary gearboxes function on a equivalent theory to solar techniques. They rotate close to a center gear known as the sunshine equipment, and two or far more outer gears, known as planet gears, are linked by a provider. These gears then generate an output shaft. The arrangement of planet gears is related to that of the Milky Way’s ring of planets. This arrangement generates the best torque density and stiffness for a gearbox.
As a compact option to regular pinion-and-gear reducers, planetary gearing provides many advantages. These traits make planetary gearing best for a range of programs, like compactness and lower weight. The performance of planetary gearing is enhanced by the truth that ninety p.c of the enter strength is transferred to the output. The gearboxes also have reduced noise and large torque density. Additionally, their layout provides far better load distribution, which contributes to a longer provider existence.
Planetary gears call for lubrication. Due to the fact they have a scaled-down footprint than traditional gears, they dissipate warmth well. In fact, lubrication can even reduced vibration and sound. It’s also important to maintain the gears correctly lubricated to avoid the wear and tear that will come with use. The lubrication in planetary gears also helps preserve them operating correctly and decreases dress in and tear on the gears.
A planetary gearbox employs a number of planetary elements to accomplish the reduction goal. Each and every equipment has an output shaft and a sunshine gear positioned in the middle. The ring gear is fastened to the device, although the solar equipment is connected to a clamping program. The outer gears are related to the carrier, and each planetary equipment is held together by rings. This arrangement makes it possible for the planetary gear to be symmetrical with regard to the input shaft.
The equipment ratio of a planetary gearbox is described by the solar gear’s amount of teeth. As the sunshine gear gets smaller, the ratio of the gear will enhance. The ratio assortment of planetary gears ranges from 3:1 to 10 to one. Ultimately, even so, the sun equipment gets to be as well little, and the torque will tumble considerably. The greater the ratio, the less torque the gears can transmit. So, planetary gears are frequently referred to as “planetary” gears.
planetarygearbox

Their style

The basic layout of a Planetary Gearbox is fairly simple. It consists of a few interconnecting back links, each of which has its personal torque. The ring equipment is fastened to the frame at O, and the other two are fixed to every single other at A and B. The ring equipment, in the meantime, is attached to the planet arm 3 at O. All a few elements are linked by joints. A cost-free-physique diagram is proven in Determine 9.
During the development process, the style team will divide the power to every specific world into its respective electrical power paths. This distribution will be primarily based on the meshing problem of all gears in the system. Then, the layout crew will commence to figure out the hundreds on personal gear meshes. Using this approach, it is attainable to figure out the hundreds on personal equipment meshes and the shape of ring equipment housing.
Planetary Gearboxes are made of 3 equipment kinds. The solar gear is the middle, which is connected to the other two gears by an inner tooth ring equipment. The world pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with every single other, and they rotate together as a single. Based on the software, they may possibly rotate at diverse speeds or at distinct occasions.
The planetary gearbox’s design and style is distinctive. In a planetary gearbox, the enter gear rotates close to the central gear, although the outer gears are organized around the sun equipment. In addition, the ring equipment retains the structure collectively. A provider connects the outer gears to the output shaft. In the end, this equipment program transmits high torque. This type of gearbox is best for substantial-velocity operations.
The fundamental design and style of a Planetary Gearbox consists of multiple contacts that have to mesh with each and every other. A single planet has an integer number of enamel, although the ring has a non-integer quantity. The teeth of the planets need to mesh with every other, as well as the sun. The tooth counts, as effectively as the earth spacing, enjoy a part in the design. A planetary gearbox should have an integer amount of teeth to perform properly.

Purposes

In addition to the previously mentioned-talked about purposes, planetary gearing is also used in device tools, plastic machinery, derrick and dock cranes, and content handling equipments. Further, its application is identified in dredging equipment, street-creating machinery, sugar crystallizers, and mill drives. Whilst its versatility and effectiveness makes it a appealing option for a lot of industries, its complex structure and building make it a complex part.
Among the several positive aspects of utilizing a planetary gearbox, the ability to transmit higher torque into a controlled room helps make it a well-liked choice for numerous industries. In addition, incorporating extra planet gears raises the torque density. This helps make planetary gears ideal for purposes demanding higher torque. They are also used in electric screwdrivers and turbine engines. Nonetheless, they are not used in everything. Some of the a lot more typical purposes are talked about beneath:
One of the most crucial functions of planetary gearboxes is their compact footprint. They are able to transmit torque although at the exact same time decreasing noise and vibration. In addition to this, they are able to attain a substantial speed with no sacrificing large-high quality performance. The compact footprint of these gears also enables them to be utilised in higher-pace programs. In some circumstances, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, even though others may possibly need a artificial gel. Regardless of these distinctive features, planetary gears have grow to be frequent in numerous industries.
Planetary gears are composed of a few components. The sunlight equipment is the enter equipment, whilst the planet gears are the output gears. They are related by a provider. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for a variety of specifications, and the sort you use will count on the requirements of your application. Its layout and efficiency must fulfill your application’s demands.
The ratios of planetary gears differ depending on the number of planets. The scaled-down the sun equipment, the greater the ratio. When planetary stages are utilised by yourself, the ratio range is 3:1 to ten:1. Larger ratios can be received by connecting many planetary stages jointly in the identical ring gear. This approach is acknowledged as a multi-stage gearbox. Nevertheless, it can only be employed in large gearboxes.
planetarygearbox

Maintenance

The primary ingredient of a planetary gearbox is the planetary equipment. It needs regular maintenance and cleaning to continue to be in prime form. Need for a longer existence span shields all other factors of the gearbox. This post will examine the servicing and cleansing procedures for planetary gears. After reading through this write-up, you ought to know how to sustain your planetary gearbox effectively. Hopefully, you can enjoy a longer lifestyle with your gearbox.
Firstly, it is essential to know how to properly lubricate a planetary gearbox. The lubricant is crucial as gears that work at high speeds are matter to substantial amounts of warmth and friction. The housing of the planetary gearbox ought to be constructed to enable the heat to dissipate. The recommended oil is artificial, and it ought to be filled in between 30 and fifty %. The lubricant ought to be modified at least every single six months or as necessary.
While it may possibly look unneeded to replace a planetary gearbox, normal servicing will help it very last a extended time. A normal inspection will determine a issue and the suitable repairs are essential. After the planetary gearbox is full, it will plug with gear oil. To stay away from this issue, take into account acquiring the device repaired alternatively of replacing the gearbox. This can preserve you a great deal of funds in excess of a new planetary gearbox.
Suitable lubrication is important for a long existence of your planetary gearbox. Oil alter frequency must be based mostly on oil temperature and functioning pace. Oil at larger temperatures should be changed a lot more usually simply because it loses its molecular composition and can’t form a protective film. After this, oil filter servicing must be performed every single couple of months. And finally, the gearbox oil wants to be checked often and replaced when needed.

China supplier 300 Series Planetary Gearbox for Mining Machine     with Hot sellingChina supplier 300 Series Planetary Gearbox for Mining Machine     with Hot selling