Product Description
Product Description
SGR planetary gear motor
Technical data:
1. Ratio range: 8.1-191
2. Input power: 0.12-270 KW
3. Permit torque rang: ≤ 50000 N. M
4. Output speed: 0.3~205 r/min
5. Structure: Foot-mounted, flange-mounted, shaft-mounted
| Input structure | motor,IEC flange |
| Output speed | solid shaft, hollow shaft with key,with shrink disk |
Characteristic:
1. Adopt optimized design, module combination, right angle output, space reduction
2. High strength and longevity gears
3. Can be combined with various motors, wider ratio range
4. Big output torque, smoothly startup, high efficiency
Production pictures:
Packing Pictures :
Factory
———————————————————————————————————————————————
FAQ:
1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .
2.MOQ:
Our MOQ is 1pcs. However there is 1 handling cost $150 for the single order which less than $3000.00
3. Warranty
Our warranty is 12months
4. Payment term
100% T/T in advance and LC at sight .
5. Do you accept customization ?
YES.SGR have strong R&D team, we can provide customizable service according to requirements.
6. Packing
Generally we use standard export plywood case to arrange the shipment .
7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .
8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.
9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.
10.How do you solve if the production have problem ?
Mostly, we don’t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .
| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by CX 2023-11-14
China China Best Quality 0.4-9551kw P Series Planetary Gearbox Used in Mining compact planetary gearbox
Solution Description
China Very best Quality .4-9551kw P Collection Planetary Gearbox Used In Mining
Product description:
| Rated Energy | .4KW~9551KW | ||
| Rated Torque | Up to 1920KN.m | ||
| Equipment Arrangement | Planetary with helical or bevel gearbox | ||
| Input Speed | 50HZ or 60HZ of 4Pole,6Pole and 8pole motor | ||
| Ratio | i=25~4N.m | 2 phase 3 phase |
Horizontal Vertical |
5.Simple Information
Gear Arrangement:Helical gear
Mounting Kind: Horizontal, Vertical
Sorts: P2N,P2L,P2S,P2K,P3N,P3S,P3K
six.Features
| Attributes of Planetary gearbox | Gentle bodyweight |
| Little quantity | |
| Substantial transmission ratio | |
| High transmission performance | |
| Smooth rotation | |
| Very good applicability |
P series planetary gearbox with very good costs
7.Explanation of types
P2N-2-stage planetary equipment models:
P2L-Bevel,2-phase planetary gear models:
P2S-Helical,2-phase planetary gear models
P2K-Bevel-helical,2-stage planetary equipment units:
P3N-3-stage planetary gear models
P3S-Helical,3-phase planetary equipment units
P3K-Bevel-helical,3-phase planetary gear units
8.Our Companies:
| Pre-sale providers | 1. Select gear product. |
| two.Layout and manufacture products in accordance to clients’ special necessity. | |
| 3.Teach specialized private for consumers | |
| Services for the duration of offering | 1.Pre-verify and acknowledge goods in advance of delivery. |
| 2. Help clientele to draft resolving ideas. | |
| After-sale providers | one.Help clients to get ready for the 1st building scheme. |
| 2. Prepare the 1st-line operators. | |
| three.Just take initiative to remove the problems rapidly. | |
| 4. Offer technological exchanging. |
9.Merchandise photograph:
ten.Our firm:
AOKMAN was started in 1982, which has more than 36 many years in R & D and producing of gearboxes, gears, shaft, motor and spare components.
We can offer you the suitable resolution for uncountable purposes. Our goods are broadly employed in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcoholic beverages market place and numerous other sorts of devices with a strong presence in the worldwide market place.
AOKMAN has grow to be a reliable supplier, CZPT to source substantial good quality gearboxes.With 36 several years expertise, we guarantee you the utmost trustworthiness and security for equally solution and providers.
11.Customer browsing:
twelve.FAQ:
one.Q:What varieties of gearbox can you create for us?
A:Primary products of our business: UDL collection velocity variator,RV sequence worm gear reducer, ATA sequence shaft mounted gearbox, X,B sequence gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of technical specs
2.Q:Can you make as for every personalized drawing?
A: Of course, we offer customized service for consumers.
3.Q:What is your terms of payment ?
A: 30% Progress payment by T/T soon after signing the contract.70% before supply
four.Q:What is your MOQ?
A: 1 Set
P collection planetary gearbox with very good prices
Welcome you make contact with me if you are interested in our merchandise.
Our team will support any need to have you might have.
|
US $500-20,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Machinery, Industry |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
| Rated Power | 0.4KW~9551KW |
| Rated Torque | Up to 1920KN.m |
| Gear Arrangement | Planetary with helical or bevel gearbox |
| Input Speed | 50HZ or 60HZ of 4Pole,6Pole and 8pole motor |
| Ratio | i=25~4000 |
| Installation Form | Flange Mounted, Foot Mounted or Torque Arm Mounted |
###
| Input power | Ratio | Torque | Planetary gear units stage | Mounting type |
| 0.4~9551kW | 25~4000 | Up to 1920000N.m | 2 stage 3 stage |
Horizontal Vertical |
###
| Features of Planetary gearbox | Light weight |
| Small volume | |
| High transmission ratio | |
| High transmission efficiency | |
| Smooth rotation | |
| Good applicability |
###
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
|
US $500-20,000 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Machinery, Industry |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
| Rated Power | 0.4KW~9551KW |
| Rated Torque | Up to 1920KN.m |
| Gear Arrangement | Planetary with helical or bevel gearbox |
| Input Speed | 50HZ or 60HZ of 4Pole,6Pole and 8pole motor |
| Ratio | i=25~4000 |
| Installation Form | Flange Mounted, Foot Mounted or Torque Arm Mounted |
###
| Input power | Ratio | Torque | Planetary gear units stage | Mounting type |
| 0.4~9551kW | 25~4000 | Up to 1920000N.m | 2 stage 3 stage |
Horizontal Vertical |
###
| Features of Planetary gearbox | Light weight |
| Small volume | |
| High transmission ratio | |
| High transmission efficiency | |
| Smooth rotation | |
| Good applicability |
###
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
The Basics of a Planetary Gearbox
The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
Inline planetary gearbox
An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
Helical planetary gearbox
A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
Spur planetary gearbox
There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes
editor by czh 2023-01-22
China Best Sales Huayida 40MM plastic gearbox 10kgf.cm miniature DC gear motor is used for red wine bottle opener, animal feeder, coffee grinder planetary gearbox electric motor
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 0.06 KG
Customized support: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: 1-10kg.cm
Input Speed: 5000-17000rpm
Output Speed: 20-80rpm
Product name: 40MM planetary gearbox
Application: Home Applicance
Keyword: 40mmplastic gearbox
Color: Silver
Ratio: 216:1
Type: Reduction Motor
Motor type: Planetary Gear Motor
Packing: Carton
Gears: Hard Tooth Surface
Brand: huayida
Packaging Details: Turnover box packaging
reminder1.All products of our company can be customized according to customer needs. The price is for reference only. Please contact customer service for the final price!2.The motor model, voltage, power, speed and shaft length of all our products can be customized. If you need to customize, please contact customer service!
| Product Number： | 19026-280 | Motor Category: | Planetary Gear Motor | ||
| Motor model: | PF280PH-45G | Transmission ratio: | 36:1 | ||
| Rated voltage: | 3-24V | No-load decibels: | ≤45dB | ||
| No-load current: | 0.50A | Maximum torque: | 0.1-6kg.cm | ||
| load current: | 0.1-3A | Maximum torque: | gear motor | ||
| brand name: | Huayida Gearbox | shaft length: | can be customized | ||
| Origin: | HangZhou, China | input speed: | 1000-16000PRM | ||
| Gear Material: | POM 、nylon | output speed: | 15-400PRM | ||
| Gearbox Diameter： | 26MM | Compatible motor: | 280、370 | ||
| scenes to be used: | Car phone holder, toys, cleaning brush, smart toothpick box, pencil sharpener, base station signal converter, lifter, beauty instrument, massage instrument, adult products, etc. | ||||
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by czh
China Hot selling Fast Qijiang Used Gearbox for CZPT CZPT CZPT Bus with Great quality
Item Description
HangZhou CZPT vehicle components co restricted has more than 5000 square warehouse for wholselling
spare areas in china and exporting , we give wholselling quotation as ur amount , price quite competitive .
we have far more than 10 several years expertise of spare parts
we offer in faw CZPT CZPT beiben CZPT jac dayun heavy duty spare parts and yutong CZPT higer bus spare , liugong shantui cat machine spare parts
we have professional staff of getting , cleaning customs and doing all exporting certification
ideal value and properly laoding for customers
pls come to feel free to get in touch with us by manufactured in china , waiting ur inquiry and appear china to visit us ~~~~~~
Planetary Gearbox Factors
The fundamental factors of a planetary gearset are an input, output, and stationary placement. Different types of planetary gearboxes will have diverse output ratios and torques. A leading company for planetary gearbox style, CZPT, offers the required elements. These components can fluctuate in both male and feminine shafts and appear with a assortment of modular options. Here are a few factors to take into account about every part.
CFHK Collection
The CFHK Series is a multistage planetary gearbox that includes multiple planetary gears. The multiple tooth of each planetary equipment mesh concurrently throughout procedure to enhance the transmittable torque. The gears are situation hardened and ground, and the ratios of the planetary gears are integers. They have been initial functionally described by Leonardo da Vinci in 1490. These days, the CFHK Sequence is a preferred between automotive engineers and producers.
The CH Collection delivers high precision with a compact design and circumstance hardened, hypoid, and helical gearing. These gearboxes are also obtainable in the CFXR collection, with minimal backlash and friction. These planetary gearboxes are designed to give higher torque and high precision in a range of programs. In addition, the CFXR collection attributes 100% helical gearing and minimal backlash.
The CFHK Series characteristics a sunlight equipment that drives the up coming stage. These gears can be place in collection or serially in the exact same housing. In some instances, the output shaft of the first phase gets to be the enter shaft of the next stage. In addition, ring gears are also employed as structural components of more compact gearboxes. An example of a planetary gearbox is the pencil sharpener system. The pencil is placed on an axis that is established on a sun equipment. The sunshine gear drives the following world stage.
A planetary gear unit’s equipment ratio is identified by the number of tooth in the solar gear and ring gear. The smaller sized the sunlight equipment, the scaled-down the ratio between the solar gear and planet gears. The greatest gear ratio in a planetary gear device is ten:1. A greater variety of teeth raises the transmission ratio. In get to optimize torque, the planetary gears should be rearranged. A scaled-down sunshine equipment will have higher torque than a big ring equipment.
CFX Sequence
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost answer with substantial-performance and substantial-trustworthiness. This modular design and style is straightforward to set up and demands extremely minor upkeep. Its planetary design and complete enhance of needle rollers allow for extended existence and silent operation. In addition, the HPN Harmonic Planetary(r) Series is accessible in a variety of dimensions.
The compact dimensions and higher-velocity design of planetary gearboxes results in outstanding warmth dissipation. Nonetheless, large-pace or sustained performance purposes could demand lubricants. A planetary gearbox will have smaller sized minimum measures to reduce sound and vibration. Planetary gears will give you the optimum level of efficiency whilst reducing sounds. As a end result, they can provide large-good quality 3D prints.
A planetary gear practice is composed of a ring gear and world gears, each and every supported by a carrier. A ring gear is pink, even though the solar equipment is red. The sunshine equipment and carrier rotate all around each and every other at a forty five-degree angle. This is also acknowledged as an epicyclic equipment. Planetary gearboxes are frequently identified in room-constrained applications. The CFX Collection features a compact style and exceptional performance.
The CFX Sequence attributes a strong style that is straightforward to put in. Its compact dimension helps make set up of planetary gearboxes simpler and quicker. They are obtainable in three distinct configurations for ongoing, intermittent, and counter-clockwise operation. The CFX Sequence gives the excellent resolution for your accelerating demands. They are a great remedy for any automotive or industrial application. You can easily configure the CFX Series to meet up with your particular requirements.
CAP Collection
The Sweet Controls CAP Series is a new technology of compact, precision planetary gearboxes that blend large torques with low backlash and extraordinary dress in resistance. This rotary flange planetary gearbox is excellent for a selection of industrial, mining and maritime purposes. Its modular construction enables users to easily mount distinct stages, hydraulic or electrical motors, and distinct sorts of gears. Its CPH Collection attributes an incredibly rigid alloy metal housing, carburized gears, and induction hardened gears.
The CAP Collection makes use of numerous planetary gears for substantial torque transmission. The variety of planetary gears is not mounted, but most planetary gearboxes use at least three. The more substantial the quantity of planetary gears, the larger the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing motion that takes place simultaneously throughout procedure. The result is a increased performance and a smoother, quieter procedure than a typical gearbox.
The VersaPlanetary variety attributes modular design and style for easy installation. This system contains mounting plates for common Very first (r) Robotics Competitors motors. The mounting plates are designed to match every single motor. These planetary gearboxes are appropriate with a variety of types of motors, from little electric motors to huge, weighty duty types. They are also suitable with a range of mounting systems, like CIM motors.
CAPK Series
The CZPT APK Collection is a substantial precision, rotary flange fashion planetary gearbox. Its scenario hardened and floor gears are created to supply superb dress in resistance, minimal backlash, and exceptional precision. The CAPK Series offers large axial and minute load capacities in a compact housing. CZPT is the planet leader in the production of planetary gearboxes. The CAPK Sequence features an array of higher-top quality, revolutionary features.
CZPT Intelligent Lubrication engineering is used to maintain the gears effectively-lubricated and decrease sounds and vibration. The planetary gearbox’s 3-gear design and style is ideal for Do-it-yourself CNC robotics. This series has a lengthy historical past of high quality, and CZPT makes use of only the very best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent selection for CNC Robotics and other programs.
A multi-stage planetary gearbox brings together personal ratios for a better variety of ratios. Further planetary gears improve the transmittable torque. The course of the output and travel shaft are always equivalent. The CAPK Sequence attributes a large-high quality, tough development. They are produced from stainless steel and supply a extended-time period warranty. They are the best option for industrial and commercial programs. Although planetary gears are more high-priced, they are very successful.
CFH Series
The Candy CFH Collection planetary gearboxes supply the advantages of a modular design and a lower backlash. They offer you a assortment of dimension choices and outstanding sturdiness. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its reduced backlash and precision make it an superb choice for industrial programs.
The CFH Collection planetary gearbox is a hugely successful, higher-speed helical gear. The compact design of this gearbox results in large heat dissipation and minimal mass inertia. Planet carrier bearings experience important lateral forces from the transmission of torque. As a outcome, radial and axial forces oppose each other. The outcome is that the torque is distributed more than three gears, decreasing sound, vibration, and dress in.
The planetary gearbox has three major factors: a solar gear (also identified as the enter gear), a ring equipment, and two earth gears. These are connected by a carrier that rotates about a forty five-diploma clockwise axis. The CFH Collection of gears is accessible in triple and double levels. They can also be utilised in electric motors. As a end result, the CFH Series is extremely versatile.
The CFH Collection of planetary gearboxes can be discovered in all varieties of programs, including automotive transmissions. Their compact design and style and substantial-efficiency performance make them a common option for area-constrained apps. This gearbox has numerous positive aspects and is a wonderful alternative to a standard helical gearbox. These gearboxes are extremely successful for minimizing torque and pace, and are compact adequate to match in most apps.
CZPT
If you require a substantial-high quality planetary gearbox, the CZPT Planetary Sequence is the appropriate selection. This Italian company styles and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch workplaces and a few manufacturing facilities. The business is attempting to replicate the success of the Italian Tremendous Car industry, which has gained international recognition. The business offers a selection of gearboxes for use in hefty industry, agriculture, offshore, aerial and maritime operate.
With more than forty years of encounter, CZPT manufactures a wide range of substantial-top quality gearboxes. From bevel-helical models to Helical models, wheel gears and adverse brakes, the firm has been producing high quality elements for a lot of industries. CZPT is a dependable Australian distributor of CZPT equipment parts. The business is devoted to supplying the best planetary gears for every single market.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired rapidly and very easily. The organization makes use of high quality components and a variety of sizes and output ratios to cater to the most demanding purposes. In addition, you can customize your gearbox to match your specific requirements. CZPT Planetary Gearboxes are very adaptable and customizable, giving infinite scalability.
China Standard Double H Valve Wg2203250003 Used for CZPT CZPT Gearbox near me manufacturer
Solution Description
More Photographs
Our Company
HangZhou Century Tianbang Auto Import & Export Co., Ltd. (Hereafter as the Organization) is a firm specializes in total trucks, MID vehicles as properly as mild vans together with all the first and great good quality spare elements for HOWO, CAMC, CZPT and other collection. We promote to different military transporting troops, oil and gasoline transporting troops, coal transporting troops and engineering groups at house and abroad. Now our goods have been exported to China, Russia, the Middle East, Africa, southeast Asia, South America and other nations around the world and locations.
In addition to that, we add spare areas for XCMG, SHXIHU (WEST LAKE) DIS.I, CZPT series machinery, FOTON, XIHU (WEST LAKE) DIS.FENG, BEIBEN, XIHU (WEST LAKE) DIS.N sequence hefty trucks, JAC, JMC, FOTON, YUXIHU (WEST LAKE) DIS. series gentle vehicles, as well as YTO, JINMA, LOVOL collection tractors. We also source KINGLONG, YUTONG, CZPT series bus areas and Mercedes-Benz series abroad truck elements. The staffs of the Business are rich in knowledge and qualified strictly, with specialist expertise, with CZPT and usually respect their customers as the No. 1. We assure, as your excellent spouse, we will develop a vibrant foreseeable future and take pleasure in the gratifying fruit collectively with you, with persisting zeal, countless CZPT and ahead spirit.
Our Services
one. OEM Producing welcome: Item, Deal…
two. Sample order
3. We will reply you for your inquiry in 24 several hours.
four. following sending, we will observe the items for you when each and every 2 times, until finally you get the goods. When you received the goods, take a look at them, and give me a comments.If you have any questions about the problem, get in touch with with us, we will offer the resolve way for you.
Offers
Shipment
Other Brand
Customers
What is a Planetary Gearbox?
A planetary gearbox is a mechanical device in which the tooth of a planet mesh with the enamel of its sunlight or ring. The variety of teeth and the spacing of planets will determine no matter whether the teeth mesh appropriately. In this article, we will understand more about planetary gearboxes. Aside from comprehending their functioning, you can also find out how to design your possess. Listed here are some examples:
planetary gearboxes
If your automobile has an automatic transmission, then a planetary gearbox is the sort you have. It is attainable to uncover out if you have this kind of gearbox by consulting the owner’s guide, contacting the services office of your car’s producer, or conducting a search making use of your favourite look for motor. Even so, planetary gears are much more sophisticated and have several a lot more elements than common gearboxes. The subsequent info will explain more about this variety of gearbox.
Planetary gearboxes use 3 diverse equipment types to transmit torque. The solar gear sits in the centre of the equipment assembly, even though the other gears rotate around it. A carrier connects the two gears, and is made to set the spacing among them. When the gears are rotated, the carrier will spin, enabling the whole assembly to perform with each other. The carrier also incorporates the output shaft. For this gearbox to work effectively, it need to meet up with the application’s specifications.
There are three principal sorts of planetary gearboxes: the standard design is highly efficient and transmits ninety seven% of the energy enter. The earliest models are not sophisticated, but they do have some essential distinctions. Some of these distinctions make them best for a variety of purposes. For case in point, a planetary gearbox can run in alternating and ongoing operation, with the output assistance obtaining internal grooving. Some types have more than one particular output shaft, making it possible for the user to decide on the configuration and torque that is best for their software.
A single of the primary distinctions among a planetary gearbox and a standard 1 is the way the planetary elements go. A planetary gearbox may have several axes for elevated torque. A planetary gearbox can offer a torque up to 113,000 N.m. by rotating its maximum tooth simultaneously. They are the best choice for room-constrained apps. For instance, a auto with little spaces can put in one particular with relieve.
A planetary gearbox’s gear ratio is determined by the ratio of the solar gear to the ring equipment. The variety of tooth on the sun equipment is a way to adjust the equipment ratio. More compact sunshine gears end result in bigger planetary equipment ratios, whilst greater types result in a decrease in torque. The ratio among planetary gears ranges from 3:1 to 10:1, with the least expensive ratio being three. The greatest attainable ratio is 10:1.
A planetary gearbox has a lot of rewards. The compact style helps make them a far more efficient selection for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an essential aspect, especially in servo purposes, given that the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are generally lubricated with grease or oil, so you never require to be concerned about re-lubrication or upkeep.
planetary gearboxes with output shaft
The positive aspects of planetary gearboxes are many. They are widely employed in a lot of apps, from cars to health care gear, merchandise & staff lifts to machine equipment. They are also utilised in derrick & dockyard cranes and slewing drives. These gearboxes are available in a variety of measurements and shapes, ranging from little to very large. There are numerous distinct varieties, and every is designed to suit its intended use.
The LP technology 3 gearhead series combines highest top quality with economic precision in a reduced-backlash planetary gearbox. The output shaft edition is particularly suited for high-pace, very dynamic cyclic operation. An additional model is the SP+ Large Pace. The SP+ large-speed edition is created to achieve greatest speeds while in continuous operation. If you want a planetary gearbox with an output shaft, look no even more. It is the ideal choice for many applications.
As the identify indicates, a planetary gearbox incorporates planetary elements and an output shaft. The outer gears (also called the planetary gears) are connected by a provider to the output shaft. The provider is then connected to the output shaft by a ring. There are two or a lot more planetary gears within the planetary gearbox. Every gear is connected to a carrier, which is related to the output shaft.
An epicyclic planetary equipment prepare can be assembled so that the planet equipment rolls around the solar equipment. In the wheel generate planetary gearbox, the planetary gears are grouped above the housing to improve the dimensions and excess weight of the technique. The planetary equipment train can manage torques as higher as 332,000 N.m., with the ring equipment currently being mounted while the sunshine equipment is movable.
Yet another benefit of a planetary gearbox is that it uses several enamel at once. This makes it possible for for substantial velocity reduction and high torque transmission, and it is really compact. Planetary gearboxes with output shaft are ideal for space-constrained purposes. Their compact dimension and minimal bodyweight make them a common choice in numerous industries. They are also recognized as epicyclic gears and are utilised in numerous distinct types of equipment.
A planetary gearbox can have three components. A central sunshine equipment, an outer ring acknowledged as the inner gear, and an output shaft. These 3 elements are linked by a provider. The carrier rotates so that the enter and output gears are in sync. They also have a common gap between the gears. The carrier also functions as the output shaft. They can be utilized to create tiny equipment, this kind of as a bicycle acceleration hub.
planetary gearboxes with integer number of enamel
When designing a planetary gearbox, one have to figure out the sum of tooth rely. This determine is acknowledged as the mesh load factor Kg, and is based on the standard tooth forces that are generated in each and every mesh. The quantity of planets, the mistake in the equipment design and style, and the rigidity of the housing all affect Kg. Dependent on the sort of software, Kg can be calculated by using different requirements.
In a common planetary gearbox, the ratio is an integer quantity, and the most affordable is 3:1. At a ratio of ten, the solar equipment is way too big and the sunshine wheel is way too minimal to offer a adequate sum of torque. In most circumstances, the ratio is an integer price, and the tooth are evenly spaced. The equipment mesh is then well balanced to grade 2. The carrier is calculated a few-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the most basic situation, each planetary gear mesh makes a dynamic sign at its mesh frequency. These indicators can cancel or enhance in numerous methods. A helix angle, nonetheless, introduces axial forces into the gear mesh, which can be cancelled or strengthened in the very same way as torques. As the helix angle is an integer amount, this planetary gear design does not automatically need infinite precision.
The ensuing motion period of time is calculated in rotational angles. This determine can be used to figure out fault analysis and determine the minimum knowledge length necessary. It can also be used to calculate the kinematic motion of a defective earth gear tooth. It is crucial to be aware that fault-mesh motion is not instantaneous, and consequently, it requires a sufficient volume of time to totally mesh a faulty planet equipment.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to estimate dynamic load sharing. When the load share issue is reduced, the specific gear meshes are slightly loaded. Deflections can vary, specially with higher-precision gears. Therefore, the style process need to integrate the tolerance chain. This will guarantee the right ratio of gear mesh.
A planetary gearbox is a kind of planetary gear program that is used in motors. It has a sun equipment at the centre and a established of outer gears. Each equipment turns in accordance to its axis about the solar. They are interconnected by a ring part and are related to each other via a carrier. The provider also contains the output shaft. And considering that the sunshine gear is centered, the mesh is regular.
As an extra benefit, planetary gearboxes have sliding surfaces, which minimize sound and vibration. Despite the high-top quality of planetary gearboxes, it is important to appropriately lubricate them to keep away from use and tear. CZPT employs CZPT. In purchase to make the planetary gearboxes last a lengthy time, the lubricant is generally integrated in the planetary gearbox.