Product Description
Why should servo motor be equipped with planetary reducer?
The function of servo motor Bai is to carry out servo, that is to precisely set Du position. The reducer adjusts the output speed and torque of the motor to meet the requirements. Because Shu is the speed output of the motor is usually constant (only a few gears), but the actual required speed varies greatly, so it is necessary to use the reducer to adjust to the required speed range. When the load of servo motor is very large, blindly improving the power of servo motor has met the required torque, which will cause cost waste. Therefore, it is reasonable to select a suitable servo reducer in the required speed range. The function of servo reducer itself is to slow down the speed and increase the output torque. Generally speaking, the speed of servo motor can not meet the requirements of low speed and large torque of working load. It can be described in a popular word: servo motor and reducer are twin. Please contact us for more details.
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by CX 2024-04-04
China Automatic Custom Design Planetary Gearbox Stepper Servo Motor Reducer Precise Gears with high quality
Item Description
Our main products, steel gearboxes ,gear programs for motors through powder metallurgy processing.
We focus in creating and manufacturing hugely engineered, customized gear parts , gearbox , factors and assemblies. Our specialist workers are geared towards supplying clients with substantial high quality merchandise and outstanding provider .
In a simple planetary gearbox setup, enter electricity turns the sunlight equipment at higher pace. The planets, spaced close to the central axis of rotation, mesh with the solar as effectively as the fastened ring equipment, so they are forced to orbit as they roll. All the planets are mounted to a single rotating member, called provider. As the earth provider turns, it delivers reduced-pace, large-torque output. The Solar Equipment Gets The Input Whilst The 3 Planet Gears Give The Ouput By way of A Earth Carrier .
Gearbox ratio 3 :1 , :1 , fifty:1 , 100:1,500:1 etc.
Tailored steel components specification
| Item variety | Custom metallic gearbox ,planetary gears method , speed reducer , motor gears , customized motor gearbox , velocity transmission |
| Substance | steel : solid Iron , stainless steel |
| Process | Powder metallurgy , metallic injection molding , cnc machining |
| Treatment method | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing structure | DWG ,IGS , STP |
| Shipping time | ten days for mass production |
Our gearbox,Light-weight fat,modest dimension, large carrying capability, long services lifestyle .Clean procedure, minimal sound, massive output torque, big speed ratio, higher efficiency, electrical power diversion, and multi-tooth meshing by powder metallurgy approach .
Powder metallurgy (PM) is a metallic parts / factors fabrication way and made from metal powders material . The approach of powder metallurgy (PM) is mixing fantastic powder materials , push them into a sought after condition or sort compacting , and heating the compressed materials in a controlled ambiance to CZPT the content sintering .PM method can keep away from , or greatly minimize the require to use steel removing procedures,thereby drastically reducing yield losses in manufacture and oftern ensuing in reduced charges .
The powder metallurgy (PM) consist 3 steps : powder mixing,compaction and sintering .Typical products incorporate gears , structural metallic components , bushings used for vehicles , appliances and powder equipments .
Rewards of powder metallurgy
Goods created by powder metallurgy (PM) generally do not need to have additional ending , simply because creates good floor finish.
Maintains shut dimensional tolerances
Offers supplies which may be heat handled for elevated energy or increased dress in resistance .
There is considerably less wastage of raw materials , can be extremely economical for mass generation .
Complex styles elements can be manufactured . Supplies controlled porosity for self-lubrication or filtration.
Fits to substantial volume components productions needs .
Custom steel parts
Workshop
|
US $2.8 / Piece | |
2,000 Pieces (Min. Order) |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Oscillating Base Type |
| Step: | Four-Step |
###
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Product type | Custom metal gearbox ,planetary gears system , speed reducer , motor gears , custom motor gearbox , speed transmission |
| Material | metal : cast Iron , stainless steel |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
|
US $2.8 / Piece | |
2,000 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Oscillating Base Type |
| Step: | Four-Step |
###
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Product type | Custom metal gearbox ,planetary gears system , speed reducer , motor gears , custom motor gearbox , speed transmission |
| Material | metal : cast Iron , stainless steel |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
Planetary Gearbox Components
The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
CFX Series
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.
CAP Series
The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
CAPK Series
The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.
CFH Series
The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
CZPT
If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.
editor by czh 2023-03-27
China Helical Series High Precision Planetary Gearbox for Automatic Machine planetary gearbox application
Product Description
Helical Sequence Substantial precision planetary gearbox for Automated Equipment
Elements:
one. Gearbox Housing & Flange: Aluminum-alloy Die Casting ADC12
2. Equipment set: Precision Planetary Equipment Set
Ring Gears: 40Cr
Planetary Gears: 20CrMnTi, Area Hardness HRC58~sixty two, Interior Hardness HRC33~forty
three. Input Configurations: Keyed Hollow Shaft with Motor Adaptor
4. Output Configurations: Keyed Reliable Shaft Output
keyless Solid Shaft Output
5. Relevant Motors:
Servo Motors, Stepper Motors
Attributes:
one. AOKMAN substantial precision planetary gearboxes including a total series of inline(linear) and right angle precision planetary gearboxes
two. Higher precision, substantial dynamic, minimal backlash
three. Up to 3 optional backlash: Ultra Precision Backlash, Large Precision Backlash, Standard Backlash
four. Superior functionality for precision industrial automation and servo programs
| sequence | Phase | Types | Ratio | Rated Torque | Rated enter Speed | Max input Speed | Backlash | Performance |
| PPG(Linear) | 1 | PPG040 | 3,4,5,7,8,ten | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600 | ≤10 arcmin | ≥97% |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 | ||||||||
| 2 | PPG040 | 12,fifteen,twenty,twenty five,30,35,40,fifty,70,100 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600, | ≤15 arcmin | ≥94% | |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 |
1.Much more than 35 a long time experience in R&D and manufacturing, export equipment motors & industrial gearboxes.
two. Standardization of the gearbox collection
three. Robust style capability for massive electricity & tailored gearboxes.
4. Substantial high quality gearboxes and established remedies supplier.
5. Strict top quality handle procedure, steady top quality.
six. Considerably less than 2% of the good quality problems.
7. Modular layout, short shipping time.
8. Fast reaction & skilled companies
AOKMAN was established in 1982, which has a lot more than 36 many years in R & D and producing of gearboxes, gears, shaft, motor and spare parts.
We can supply the correct resolution for uncountable programs. Our merchandise are extensively employed in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market place and various other sorts of devices with a robust existence in the worldwide market.
AOKMAN has turn into a reliable supplier, CZPT to provide higher good quality gearboxes.With 36 many years encounter, we assure you the utmost trustworthiness and stability for the two merchandise and providers.
| Application: | Motor, Machinery, Industry |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
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| Customization: |
Available
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|---|
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| series | Stage | Models | Ratio | Rated Torque | Rated input Speed | Max input Speed | Backlash | Efficiency |
| PPG(Linear) | 1 | PPG040 | 3,4,5,7,8,10 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600 | ≤10 arcmin | ≥97% |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 | ||||||||
| 2 | PPG040 | 12,15,20,25,30,35,40,50,70,100 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600, | ≤15 arcmin | ≥94% | |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 |
| Application: | Motor, Machinery, Industry |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
###
| Customization: |
Available
|
|---|
###
| series | Stage | Models | Ratio | Rated Torque | Rated input Speed | Max input Speed | Backlash | Efficiency |
| PPG(Linear) | 1 | PPG040 | 3,4,5,7,8,10 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600 | ≤10 arcmin | ≥97% |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 | ||||||||
| 2 | PPG040 | 12,15,20,25,30,35,40,50,70,100 | 9N.m~423N.m | 25,003,000,360,040,000,000 | 3600, | ≤15 arcmin | ≥94% | |
| PPG060 | 4800 | |||||||
| PPG080 | 6000 | |||||||
| PPG120 | 8000 | |||||||
| PPG160 |
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by czh 2022-12-17
China Professional Reducer Precision Planetary Gearbox with Electric Brush Motor for Automatic Device near me manufacturer
Item Description
TaiBang Motor Sector Team Co., Ltd.
The primary merchandise is induction motor, reversible motor, DC brush equipment motor, DC brushless equipment motor, CH/CV big equipment motors, Planetary gear motor ,Worm equipment motor etc, which used broadly in a variety of fields of production pipelining, transportation, foodstuff, drugs, printing, cloth, packing, office, apparatus, enjoyment etc, and is the chosen and matched item for computerized device.
Product Instruction
GB090-10-P2
Main Technological Functionality
Noise examination regular:Length 1m,no load.Measured with an input pace 3000rpm
Planetary Gearbox Basics
If you happen to be in the marketplace for a new Planetary Gearbox, you’ve got appear to the proper spot. There’s a lot more to these mechanical wonders than just their name. Discover about Spur gears, helical gears, and a variety of measurements. Right after you have read through this write-up, you may know just what to look for when shopping for a new a single. And you may also be capable to keep away from frequent errors produced by beginner mechanics.
Wheel push planetary gearboxes
Planetary gearboxes have many advantages above standard gearboxes. Their compact design and style is useful for servo features. Their lubrication is a important feature to sustain smooth procedure and stay away from injury to the gears. Some manufactures use CZPT to make certain suitable working. These gearboxes have practically three instances the torque of conventional gearboxes even though remaining compact and lower in mass.
The planetary gears are created of three different types. Every single kind has an input and output shaft. The input and output shafts are normally coaxially organized. The input and output shafts are linked to each and every other via a provider. The carrier rotates with the planetary gears. The sun equipment is the enter equipment and is generally 24 tooth in diameter. The outer gears are connected to the sunlight equipment by means of rings of gears that are mounted around the solar equipment.
Planetary gearboxes are also utilized in wheeled and tracked autos. They are also employed in winch methods, which lift and lower loads. Normal apps contain weighty equipment, this kind of as cranes and earthmovers. Wheel drives are also commonly employed in municipal and agricultural autos, as properly as material handling automobiles. The wheel drive is generally mounted directly into the wheel rim. A wheel push might be fitted into two, a few, or even 4 wheels.
A planetary gear set may be utilised in stages to offer distinct transmission costs. In buy to choose the appropriate gearbox for your software, take into account the torque, backlash, and ratio you need. Then, contemplate the environment where the gearbox is used. Dependent on its place, it might require to be secured from temperature, drinking water, and other aspects. You can locate a extensive range of different dimensions in the industry.
Spur gears
There are two basic varieties of gearheads: planetary and spur gearheads. Every single has its benefits and down sides dependent on the software. This article will go over the distinctions among these two types of gearheads. Spur gearheads are typically utilized for transmission purposes, whilst planetary gearheads are much more widely employed for motors. Spur gearheads are considerably less expensive to make than planetary gearheads, and they are much more versatile in style.
There are a lot of distinct types of spur gears. Between them, a 5:1 spur equipment push ratio implies that the sunshine equipment should rotate five occasions for every revolution of the output carrier. The preferred number of enamel is 24. In metric programs, the spur gears are referred to as mm and the moon gears as modules. Spur gears are employed in a lot of diverse kinds of purposes, such as automotive and agricultural machinery.
A planetary geartrain is a mix of ring and spur gears, which mesh with every single other. There are two varieties of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common sort, with a sun equipment and ring equipment on both facet of the sunshine. Simple planetary gears feature a single sun and ring gear, even though compound planetary gears use a number of planets.
A planetary gearbox is made up of two or a lot more outer gears, which are arranged to rotate close to the sunlight. The outer ring equipment meshes with all of the planets in our solar method, while the sunshine gear rotates all around the ring gear. Due to the fact of this, planetary gearboxes are very effective even at minimal speeds. Their compact style tends to make them a fascinating option for place-constrained applications.
Helical gears
A planetary helical gearbox has two phases, each and every with its possess input velocity. In the review of planetary helical gear dynamics, the base circle radius and entire-depth involute teeth are included to the ratio of each and every equipment. The tangential placement of the planets influences the dynamic amplifications and tooth forces. The tangential place mistake is an critical element in comprehension the dynamic conduct of helical planetary gears.
A helical gearbox has tooth oriented at an angle to the shaft, creating them a much better decision than spur gears. Helical gears also run smoothly and quietly, although spur gears produce a thrust load for the duration of procedure. Helical gears are also utilised in enclosed gear drives. They are the most common kind of planetary gearbox. Even so, they can be pricey to create. Whether or not you select to use a helical or spur gearbox depends on the variety of gearbox you need.
When selecting a planetary equipment, it is important to comprehend the helix angle of the gear. The helix angle impacts the way the planetary gears mesh, but does not adjust the fundamentals of planetary phasing. In each and every mesh, axial forces are introduced, which can both terminate or fortify. The same applies to torques. So, if the ring equipment is positioned at an angle of zero, helical gears will improve the axial forces.
The amount of enamel on the planets is a variable parameter that need to be deemed in the design phase. No matter of how a lot of tooth are existing, each and every earth need to have a specific sum of tooth spacing to mesh properly with the ring or sunshine. The suggestion diameter is typically unfamiliar in the conceptual design and style phase, but the pitch diameter may be used as an preliminary approximation. Asymmetrical helical gears could also result in undesirable sound.
Numerous measurements
There are many measurements and varieties of planetary gearboxes. The planetary gear sets feature the sun gear, the central equipment, which is usually the input shaft, and the world gears, which are the outer gears. A carrier connects the earth gears to the output shaft. The major and secondary functions of the planetary gearbox are critical variables to think about. Besides these, there are other items to take into account, these kinds of as the price, shipping time, and availability close to the globe. Some constructors are more quickly than other individuals in responding to inquiries. Whilst other people might be ready to provide each and every planetary gearbox out of stock, they will cost you a lot more money.
The load share habits of a planetary gearbox is equivalent to that of a spur or a helical gearbox. Underneath lower hundreds, specific equipment meshes are somewhat loaded, although other parts have small deflections. In common, load sharing conduct is impacted mainly by assembly and manufacturing deviations. In this scenario, the elastic deflections assist balance these consequences. The load-sharing actions of a planetary gearbox improves when the load will increase.
Planetary gearboxes occur in distinct measurements. The most typical size is 1 with two or a few planets. The dimensions and variety of the gears determine the transmission rate. Planetary equipment sets arrive in levels. This offers you multiple transmission fee choices. Some companies supply little planetary gearboxes, whilst other people offer you bigger ones. For those with specific applications, make positive you check the torque, backlash, and ratio.
Whether or not the electricity is massive or little, the planetary gearbox must be matched to the dimensions of the drive. Some manufacturers also offer you proper-angle types. These types incorporate other equipment sets, these kinds of as a worm gear stage. Right-angle designs are ideal for circumstances the place you need to have to vary the output torque. When identifying the size of planetary gearboxes, make sure the generate shafts are lined up.
Programs
This report is created to provide essential info on the Worldwide Apps of Planetary Gearbox Market, including the marketplace size and forecast, competitive landscape, and market dynamics. The report also provides market place estimates for the firm phase and type segments, as nicely as finish end users. This report will also protect regional and region-level investigation, market place share estimates, and mergers & acquisitions exercise. The World-wide Applications of Planetary Gearbox Market place report consists of a in depth analysis of the crucial gamers in the industry.
The most common software of a planetary gearbox is in the automobile sector, in which it is utilised to distribute electricity amongst two wheels in a vehicle’s push axle. In a four-wheel-travel auto, this method is augmented by a centre differential. In hybrid electric powered vehicles, a summation gearbox combines the combustion motor with an electric powered motor, producing a hybrid automobile that employs one particular single transmission method.
In the World-wide Industrial Planetary Gearbox Industry, buyer-distinct planetary gears are generally utilized for automated guided cars, intra-logistics, and agricultural technology. These gears enable for compact styles, even in tight spaces. A three-phase planetary gear can achieve 300 Nm and support radial loads of twelve kN. For receiver techniques, positioning precision is critical. A two-stage planetary gearbox was produced by CZPT. Its internal gear tension reduces torsional backlash, and guide controls are usually utilised for high-good quality signals.
The number of planetary gears is not fastened, but in industrial programs, the amount of planetary gears is at minimum three. The much more planetary gears a gearbox contains, the much more torque it can transmit. Moreover, the a number of planetary gears mesh at the same time throughout procedure, which results in substantial efficiency and transmittable torque. There are many other positive aspects of a planetary gearbox, such as lowered maintenance and high pace.
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A Brief Overview of the Spur Equipment and the Helical Planetary Gearbox
This report will supply a quick overview of the Spur gear and the helical planetary gearbox. To learn far more about the positive aspects of these gearboxes, read through on. Listed here are a few typical makes use of for planetary gears. A planetary gearbox is used in numerous autos. Its efficiency tends to make it a common option for modest engines. Below are three illustrations. Every has its positive aspects and downsides. Let us explore every one.
helical planetary gearbox
In phrases of cost, the CZPT is an entry-amount, hugely reliable helical planetary gearbox. It is suited for programs where area, excess weight, and torque reduction are of high issue. On the other hand, the X-Treme series is ideal for programs requiring large-acceleration, large-axial and radial hundreds, and high-pace performance. This article will go over the rewards of every type of planetary gearbox.
A planetary gearbox’s traction-dependent style is a variation of the stepped-world layout. This variation depends on the compression of the components of the stepped-planet layout. The ensuing style avoids restrictive assembly problems and timing marks. Compared to conventional gearboxes, compound planetary gears have a higher transmission ratio, and they do so with an equivalent or smaller volume. For example, a 2:1 ratio compound world would be employed with a fifty-ton ring gear, and the consequence would be the exact same as a one hundred-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox employs 3 elements: an enter, an output, and a stationary situation. The standard design is very successful and transmits 97% of the enter electricity. There are a few principal sorts of planetary gearboxes, each and every concentrating on a various efficiency characteristic. The CZPT basic line is an exceptional place to start your study into planetary gearboxes. In addition to its efficiency and flexibility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple benefits. It is versatile, light-weight, and simple to maintain. Its construction brings together a sun equipment and a earth gear. Its tooth are organized in a way that they mesh with every other and the sunlight equipment. It can also be used for stationary purposes. The sunlight equipment holds the carrier stationary and rotates at the rate of -24/sixteen and -3/2, dependent on the number of teeth on every single gear.
A helical planetary gearbox can lessen sound. Its condition is also smaller sized, lowering the dimension of the technique. The helical gears are typically quieter and run a lot more efficiently. The zero helix-angle gears, in distinction, have smaller sized dimensions and greater torque density. This is a gain, but the latter also boosts the daily life of the technique and is significantly less pricey. So, although the helical planetary gearbox has many positive aspects, the latter is suggested when place is restricted.
The helical gearbox is more productive than the spur gear, which is minimal by its absence of axial load ingredient. The helical gears, on the other hand, create considerable axial forces in the equipment mesh. They also show much more sliding at the details of tooth make contact with, incorporating friction forces. As such, the Helical planetary gearbox is the preferred decision in servo purposes. If you happen to be hunting for a gearbox to reduce noise and enhance efficiency, Helical planetary gearboxes are the appropriate choice.
The principal distinctions among the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also referred to as the sunlight gear. The two gears mesh together in accordance to their personal axes. The outer ring is the planetary gear’s carrier. Its fat is proportional to the part of the ring that is stationary. The carrier sets the gaps in between the two gears.
Helical gears have angled enamel and are excellent for purposes with substantial masses. They are also really sturdy and can transfer a substantial load. A typical Helical gearbox has two pairs of teeth, and this makes certain easy transmission. In addition, the enhanced speak to ratio qualified prospects to decrease fluctuations in mesh stiffness, which signifies much more load potential. In phrases of price tag, Helical planetary gears are the most reasonably priced gearbox type.
The outer ring equipment drives the interior ring gear and encompassing planetary areas. A wheel generate planetary gearbox may possibly have as much as 332,000 N.m. torque. Another widespread type of planetary gearbox is wheel push. It is equivalent to a hub, but the outer ring gear drives the wheels and the sunlight equipment. They are usually blended over a housing to increase measurement. 1-phase Helical gears can be utilised in bicycles, even though a two-phase planetary gear technique can deal with up to 113,000 N.m. torque.
The layout of a helical planetary geartrain is difficult. It have to comply with many constraints. These constraints relate to the geometrical romantic relationship of the planetary geartrains. This review of the achievable style place of a Helical geartrain makes use of geometric layouts. The ring gear, solar, and ring equipment have no impact on the ratio of the planetary transmission. Even so, helical geartrains are a good option for a lot of apps.
Spur equipment planetary gearbox
The combination of planetary gears and spur gears in a transmission system is known as a planetary or spur gearbox. Each the planetary gear and spur equipment have their personal characteristics and are employed in numerous types of cars. They function in a related way, but are built in different ways. Below are some essential variations in between the two varieties of gears. Detailed underneath are some of the most crucial distinctions between them:
Helical gears: As opposed to spur gears, helical gears create substantial axial forces in the gear mesh. They also attribute better sliding get in touch with at the level of tooth speak to. The helix angle of a gearbox is typically in the range of fifteen to 30 degrees. The greater the helix angle, the far more axial forces will be transmitted. The axial force in a helical gearbox is higher than that of a spur gear, which is the reason why helical gears are much more productive.
As you can see, the planetary gearhead has many versions and programs. Nonetheless, you ought to get treatment in selecting the variety of enamel for your planetary equipment technique. A 5:1 spur gear push ratio, for illustration, signifies that the sun equipment requirements to comprehensive five revolutions for every single output carrier revolution. To accomplish this, you are going to want to choose a solar equipment with 24 tooth, or 5 mm for every single revolution. You’ll need to have to know the metric units of the planetary gearhead for it to be compatible with different kinds of devices.
One more crucial feature of a planetary gearbox is that it does not call for all of the spur gears to rotate about the axis of the push shaft. As an alternative, the spur gears’ inner teeth are set and the travel shaft is in the very same path as the output shaft. If you pick a planetary gearbox with mounted inside enamel, you’ll want to make positive that it has sufficient lubrication.
The other important big difference amongst a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a higher pitch diameter, while a spur equipment has minimal pitch. A spur gear is capable to handle larger torques, but isn’t as productive. In addition, its greater torque functionality is a huge disadvantage. Its performance is related to that of a spur equipment, but it is much significantly less noisy.
Another distinction between planetary and spur gear motors is their expense. Planetary equipment motors have a tendency to be more pricey than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are more compact and easier. Even so, planetary gear motors are more effective and strong. They can take care of decrease torque programs. But every single equipment carries a set load, restricting their torque. A spur equipment motor also has less inside frictions, so it is often suited for lower torque purposes.
One more variation among spur gears and planetary gears is their orientation. One spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is created of two sets of equipment wheels with the identical orientation. This gives it the capacity to accomplish concentricity.
One more variation in between spur gears and planetary gears is that a planetary equipment has an integer variety of enamel. This is essential because every single equipment should mesh with a sunshine gear or a ring equipment. In addition, each planet have to have a corresponding variety of tooth. For every single planet to mesh with the solar, the enamel have to have a specific length apart from the other. The spacing between planets also issues.
Aside from the size, the planetary gear system is also identified as epicyclic gearing. A planetary equipment system has a sunlight gear in the centre, which serves as the enter gear. This gear has at least 3 driven gears. These gears interact with each other from the inside of and kind an inside spur equipment design and style. These equipment sets are highly durable and in a position to adjust ratios. If sought after, a planetary gear teach can be transformed to another ratio, therefore boosting its efficiency.
Yet another crucial variation amongst a spur gear and a planetary gearbox is the variety of teeth. A spur equipment has enamel that are parallel to the shaft, even though a planetary equipment has enamel that are angled. This kind of equipment is most suitable for reduced-pace purposes, the place torque is necessary to shift the actuation object. Spur gears also create noise and can harm equipment enamel thanks to recurring collisions. A spur gear can also slip, protecting against torque from achieving the actuation item.