Product Description
Overview
Product Description
Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed
Advantages
- Absorption of very high torques and axial forces
- No need for separate thrust housing & bearing.
- Easy alignment (screw directly fits into the vore of gear box)
- Easy to assemble & dismantle.
- Very heavy duty spherical roller thrust bearing is provided.
- Power saving. (you may save up to 20 % power.)
- Less requirement of space.
- For bigger sizes water cooling is provided
- No maintenance required except periodic oil level checking.
- Higher productivity
Features
- Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
- The gearboxes are available with co-rotating and counter rotating variants
- To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
- High torque and high speed output rate
Processing Characteristics of Screw Shaft:
1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
Basic Info.
| Warranty: 1 year | Weight (KG): 500 KG |
| Place of Origin: HangZhou, China |
Gearing Arrangement: helical |
| ratio: 8-20 |
Output Torque: 2*176 |
| standard: JB/T8853-2001 |
Certificate: CE |
| Heat treatment: High-frequency Hardening |
Efficiency: 94%~98%(depends on the transmission stage) |
| Customized support:OEM ODM | Input/output shaft material 40Cr |
| Package: Wooden case |
Mount position: Flange, hollow shaft, CZPT shaft |
| After-sale:Online 24/7 Installation Xihu (West Lake) Dis. | advantage: excellent quality |
| Reduction radio: 3:1 |
Mount Position: Horizontal Foot Mounted Vertical |
| Input Speed: 1500 |
Output Speed: 500 |
Packaging & delivery
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Packing: wooden case packing |
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| Port: HangZhou Port |
Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:
- Paint and lacquer industry
- Washing agent industry
- Foodstuff industry (e.g. bread, pasta)
- Animal-feed industry (dog, cat other animal food
Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year
Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.
Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.
Product Service
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24-hour Hotline
No matter when and where to call we can find our service to you.
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Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
Exhibition
Certificate
Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.
FAQ
1. Q: How about Arrow Machinery?
R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong
team which has substantial experience in R&D, manufacture, technique and sales service and has
specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity?
R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200
models of extruders and spare parts.
3. Q:What’s the delivery time?
R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough
for customized, normally within 20days .
4. Q:How about the gearbox quality and price?
R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
R: 3~5years life time for nitriding ones and bimtallic ones will be longer
One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there?
R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick you up.
7.Q:How to contact with you?
R:just reply to me if have any question.
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Application: | Motor, Machinery |
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| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Samples: |
US$ 99999/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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How to Select a Planetary Gearbox for Your Applications
You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.
CZPT gearbox
An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.
CZPT
A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
CZPT
The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.
CZPT
With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
CZPT’s
If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.
editor by CX 2023-06-07
China best Screw Extruder Tdsn Middle Torque Gearbox with Free Design Custom
Solution Description
TDSN Twin Screw Extruder Gearbox
Twin Screw Gearbox Attributes
— Large Velocity
—Triaxiality parallel style increase B axis bearing capacity.
—Easy manufacture and handy assemply.Reduce the expense.
—Modular structure design and style achieve 2 sorts of gearbox torque quality.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting latest common ISO1328,the precision of cylindrical gear of spherical involute, and combining our long expression experience and specialty of twin-screw extruders, TDSN gearboxes are meticulously designed with best sophisticated developing concepts in the planet for co-orientated CZPT twin-screw extruders, with entirely independent Intellectual House Legal rights.
The gears are made of carburizing metal of high-energy alloy of excellent top quality by carburizing and quenching for tooth, of which all the equipment grinding processes are completed by imported gear grinding equipment. Equipment parameters are optimized and specifically developed for the qualities of twin screw extruders, minimizing pressure concentration on root of gear and bettering equipment floor circumstances. We have improved gear intension of flexural exhaustion, fatigue energy and ratio of extensive diameter. We have also adopted the newest planning notion and technologies of heating treatment method for the structure of gears, thus ensured gears from uniformity of precision and strength.
Creation Method
Our Provider
Packing&Shipping and delivery
Packing Particulars: According to your purchase amount packaging,delivery wooden bins,air carton.
Delivery Particulars: 5-40days after order.
FAQ
How lengthy does it consider to get my items given that I paid for them?
—In accordance to yout order amount,we will give you a reasonable supply date.
Can I get the warranty of 1 year for free of charge?
—If you need the warranty,you ought to shell out for it.If not,do not fear ,we have self confidence in our goods.
How is your right after-sale provider?
—You will get our help in time as lengthy as you locate one thing wrong about our makes.Feel us,you should have the ideal.
How prolonged will your solution final?
—I am sorry that I can not properly reply your question,which is fairly different from your procedure time,materials and components.
Contact us
Site:njzhitian
Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the pushed wheels, although the enter shaft comes from the motor. These gears are interlinked and generate a broad variety of gear reductions, which are essential to get a automobile rolling comfortably. Gear reductions are the location where the different “gears” are positioned. Below are some examples. They can aid you determine what you need to have for your automobile. You may well also want to learn about planetary gears.
Planetary gearboxes
Contemporary automobiles are most likely geared up with planetary gearboxes. If you are not sure if your automobile makes use of planetary gears, you ought to 1st seek advice from your car’s owner’s manual. If not, contact your dealership’s support section for much more info. Or else, you can do a fast lookup on the internet to uncover out whether or not your vehicle has a planetary gearbox. These gearboxes are generally much more complicated than common gears. In addition, they are equipped with far more areas and demand lubrication.
In addition to their reduced sounds ranges, planetary gearboxes are also remarkably efficient at transmission. These characteristics make them ideal for applications demanding substantial torque and small footprints. Sadly, there are a lot of different types of planetary gearboxes on the market place, creating it difficult to find the correct one particular. The subsequent article will give you some recommendations to aid you select the correct planetary gearbox for your wants. Let us just take a appear!
Planetary gears
A planetary gearbox has two major parts: the sunshine equipment (also identified as the central or enter) and the planet gears (also acknowledged as outer or peripheral). These gears are linked jointly by a provider to the output shaft of the equipment. In some apps, it is required to use a planetary gearbox with lubrication to stop put on and tear. A planetary gearbox also has a little ring gear that assists maintain the world gears with each other.
The principal benefit of a planetary gearbox is that it utilizes numerous tooth that have interaction at once, making it possible for for substantial-velocity reduction with a little variety of gears. Simply because the gears are comparatively tiny, they have reduce inertia than their greater counterparts. Planetary gearboxes are compact, which can make them common for area-constrained applications. Due to the fact of their compact dimension and efficiency, planetary gearboxes are also typically employed in motor autos.
Planetary gearboxes with output shaft
For substantial-velocity, dynamic apps, planetary gearbox models with output shaft supply the optimal resolution. Thanks to their low inertia, these gearheads provide excellent overall performance in numerous industrial purposes. Additionally, their broad assortment of variants enables end users to pick the ideal item for their software. This write-up examines some of the essential benefits of planetary gearboxes with output shaft. Read on to discover far more.
The planetary gearbox has two significant factors: a sunshine gear and planet gears. The sunlight equipment is generally the input equipment, whilst the earth gears are located at the outer edges of the program casing. Earth gears are held collectively by a carrier that is linked to the output shaft. Prior to deciding on a distinct gearbox for your application, make sure that you examine the distinct needs and the setting to which the unit will be subjected.
A planetary gearbox has considerably less phases of gears, and thus decrease backlash when compared to spur gearboxes. Backlash is missing movement that happens when the enamel of the gears are out of excellent alignment. This dilemma is typical in all gears, but is considerably much less in planetary gearboxes. As this sort of, planetary gearboxes are far more productive. They can also be custom-made in accordance to the particular engine model and motor flange.
Planetary gearboxes with provider
A planetary gearbox is a type of gearbox with three or much more stages. They have a sunshine gear, which is normally the input gear, and world gears, also called the outer gears. The carrier that connects the world gears to the output shaft is known as a ring gear. A planetary gearbox is typically created to satisfy specific software and environmental specifications, but there are some elements to contemplate when choosing one particular.
The compact footprint of planetary gear sets results in higher heat dissipation. This can be a problem in applications with sustained performance or large speeds. As a end result, planetary equipment sets frequently contain lubricants, which present a cooling impact even though also lowering noise and vibration. Some planetary gears even attribute a carrier to make the set up process less difficult. Right here are some factors to hold in mind when deciding on a planetary equipment established.
Planetary gearboxes with carrier have a number of positive aspects in excess of other sorts of gearboxes. In contrast to conventional gearboxes, planetary gears have a widespread central shaft, and the tangential forces in between the gears terminate out at the center of the ring equipment. Due to the fact of this, planetary gearboxes are frequently used in enter/output purposes, and their compact size allows for a broad range of gear reductions. These gears can also make greater torque density.
Planetary gearboxes with traction
Planetary gears are related to the planetary method, in that every single pinion rotates close to a solar gear. The output of the planetary gear unit is lower than the travel rotation velocity, but the torque is larger. As the amount of planet equipment wheels boosts, so does the torque. Planetary equipment methods include three to 4 planet gears, and every is in continual mesh with the other folks. Energy applied to any 1 member rotates the complete assembly.
Common purposes for planetary equipment sets contain large-precision motion handle. In these applications, substantial torque, torsional stiffness, and low backlash are necessary. Planetary gear sets are also excellent for motors with increased speeds. A quantity of variables add to the dependability of these units. The lower backlash and huge torque ability of a planetary equipment motor permit them to be utilised in a broad assortment of applications.
Planetary gearboxes with electric motors
If you might be in the industry for a new gearbox, you may possibly have previously read about planetary gearboxes. The planetary gearbox is a higher-effectiveness, low-noise gearbox. CZPT manufactures large-torque planetary gearboxes with reduced backlash. They also make economic climate planetary gearboxes for reduced hundreds. Even so, with so a lot of diverse types available, choosing the correct one particular for your wants can be tough.
These planetary gearboxes are a compact alternative to standard pinion-and-equipment reducers. They offer high-velocity reduction and high torque transfer, and are typically used for place-constrained purposes. But ahead of you can understand how they operate, you will need to realize a small about their building. There are a couple of items to appear for that you could not have discovered ahead of.
The most typical variety of planetary gearbox is a PM81/LN. It attributes a established of DC brush motors with diameter 77mm, a stator, and two or much more outer gears. Each and every of these gears is linked to an output shaft through a provider. They can also be utilized with brakes, encoders, or a clutch. A planetary gearbox is one of the most trustworthy gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sunshine and the planets. The solar equipment rotates at higher velocity, even though the planets roll around and orbit about the ring equipment. The output shaft has the identical path of rotation as the enter shaft. The advantages of a planetary gearbox contain higher reduction ratios, performance, room-conserving compactness, and greater overload capacity. These gears are also much more steady and compact, and they do not undergo from self-locking properties.
Planetary gearboxes are a hugely successful way to power hydraulic lifts. They can be enter by means of electric, hydraulic, or air motors. The push arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Based on the application, bespoke gearboxes can be produced with a selection of functions and capabilities.
Planetary gearboxes with combustion engines
There are several different purposes of planetary equipment sets. The most common is the distribution of electricity between two wheels in a car’s travel axle. Four-wheel drives use two axle differentials, which are even more augmented by a centre differential. Hybrid electric autos use summation gearboxes to distribute electricity from the combustion motor to the wheels and to an electric motor. Planetary equipment sets also combine the two diverse varieties of motors to form 1 hybrid automobile.
To comprehend how planetary equipment sets perform, it is critical to realize the fundamental mechanical rules. For instance, Fig. 4.6 displays a stick diagram illustrating two planetary equipment sets related by a lever. The two levers are the same size, so the technique is analogous to a one lever. When calculating the torque, it is essential to take into account the lever diagram. Likewise, if two gear sets are linked by vertical links, the horizontal hyperlinks have to be horizontal.