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China manufacturer High Torque 1 HP 60 Rpm Gear Motor Planetary Gear Reducer Speed Gearbox small planetary gearbox

Product Description

Product Description

High torque 1 hp 60 rpm gear motor planetary gear reducer speed gearbox 

NGW series gearboxes consist of single-stage(NGW11-NGW121),two-stage(NGW42-NGW122) and stree-stage(NGW73-NGW123).

1.Model Number
NGW, NGW-L, NGW-S, NGW-QJ 

2.Applications
NGW Planetary Gear Units is widely used in many areas such as metallurgy, mine, lifting, transportation, textile, cement, light industry, chemical, pharmaceutical, dye printing and so on. 

Detailed Photos

3.Product Characteristics
(1) Small volume, light weight, well-knitted structure, big transmission power and high load capacity. Compared with the ordinary cylindrical gear reducers of the same level, its weight is lower 1/2 and volume is only 1/2-1/3 of the former.
(2) High transmission efficiency. 1-stage is up to 97%, 2-stage 94%, 3-stage 91%.
(3) The range of transmission power is very wide, from 1kw to 1300kw.
(4) NGW Planetary Gear Units is designed with hard-tooth-faced, and can be used widely and in long period.
(5) Big transmission ratio 

4.Technical Data(NGW)
Original Version NGW Series
Shafts Position: In Line
1 Stage: NGW11~NGW121 Ratio: 2.8~12.5
2 Stage: NGW42~NGW122 Ratio: 14~160
3 Stage: NGW73~NGW123 Ratio: 180~2000

New Design NGW Series
Shafts Position: In Line, Parallel Shaft
NAD(NAF) – 1 Stage, Foot Mounted(Flange Mounted), In Line
NAZD(NAZF) – 1 Stage, Foot Mounted(Flange Mounted), Parallel Shaft
NBD(NBF) – 2 Stage, Foot Mounted(Flange Mounted), In Line

Product Parameters

NGW-S Series Planetary Gearboxes
Shafts Position: Right Angle
Gearset: Spiral Bevel Gear Pair Integrated With Planetary Gear Set
2 Stage: NGW-S42~NGW-S122 Ratio: 11.2~80
3 Stage: NGW-S73~NGW-S123 Ratio: 56~500
 

Stage Model Size                   Ratio Rated Power
Single-stage NGW11~NGW121  1~12 2.8~12.5 2. 8-1314KW
Two-stage NGW42~NGW122  1~12 14-160 0.7-517KW
Three-stage NGW73~NGW123  1~6 180-2000 0.16-47.1KW

Types Sizes Nominal Ratio Input Shaft Dia.(m6) Output Shaft Dia.(n6)
NAD 200,224,…1800,2000 4~5.6

6.3~9

50~400mm

40~360mm

60~630mm
NAF 200,224,…500,560 4~5.6

6.3~9

50~130mm

40~100mm

60~220mm
NAZD 200,224,…1400,1600 10~18 30~240mm 60~560mm
NAZF 200,224,…500,560 10~18 30~85mm 60~220mm
NBD 250,280,…1800,2000 20~25

28~50

30~280mm 80~630mm
NBF 250,280,…500,560 20~25

28~50

30~80mm 80~220mm
NBZD 250,280,…1400,1600 56~125 28~170mm 80~560mm
NBZF 250,280,…500,560 56~125 28~55mm 80~220mm
NCD 315,355,…1800,2000 112~400 25~150mm 120~630mm
NCF 315,355,…500,560 112~400 25~50mm 120~220mm
NCZD 315,355,…1800,2000 450~1250 20~170mm 120~630mm
NCZF 315,355,…500,560 450~1250 25~45mm 120~220mm

Packaging & Shipping

Company Profile

After Sales Service

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1.Q:What kinds of gearbox can you produce for us?

A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please feel free to contact me.

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Customization:
Available

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Customized Request

planetarygearbox

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China manufacturer High Torque 1 HP 60 Rpm Gear Motor Planetary Gear Reducer Speed Gearbox   small planetary gearboxChina manufacturer High Torque 1 HP 60 Rpm Gear Motor Planetary Gear Reducer Speed Gearbox   small planetary gearbox
editor by CX 2023-05-10

China Custom 1400 Rpm Mini Cycloidal Right Angle Planetary Gearbox Reducer with Good quality

Product Description

Product Description

Solution Parameters

Organization Profile

Packaging & Delivery

Planetary Gearbox Advantages and Negatives

A planetary gearbox is a kind of mechanical travel with a single output shaft. They are suited for each clockwise and counterclockwise rotations, have significantly less inertia, and work at higher speeds. Listed here are some advantages and drawbacks of this kind of gearbox. Permit us see what these advantages are and why you must use them in your purposes. Outlined below are some of the benefits of planetary gearboxes.
planetarygearbox

Suitable for counterclockwise and clockwise rotation

If you want to educate children about the clock hands, you can buy some assets for counterclockwise and asymmetrical rotation. These resources contain worksheets for figuring out levels of rotation, composing rules for rotation, and visual processing. You can also use these methods to teach angles. For case in point, the translation of shapes activity pack aids children understand about the rotation of geometric styles. Similarly, the visual perception exercise sheet will help young children realize how to process information visually.
Numerous research have been completed to realize the anatomical substrate of rotations. In a recent review, CZPT et al. when compared the place of the transitional zone electrocardiographically and anatomically. The authors identified that the transitional zone was regular in nine of 33 topics, indicating that rotation is not a sign of illness. In the same way, a counterclockwise rotation may possibly be triggered by a genetic or environmental issue.
The core idea information need to be created to work in each clockwise and counterclockwise rotation. Counterclockwise rotation demands a different beginning point than a clockwise rotation. In North The us, star-delta commencing is employed. In the two instances, the figure is rotated about its position. Counterclockwise rotation, on the other hand, is done in the reverse route. In addition, it is attainable to produce counterclockwise rotation utilizing the exact same gimbal.
In spite of its identify, the two clockwise and counterclockwise rotation demands a specific sum of drive to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, commences from the leading placement and heads to the proper. If rotating in the reverse path, the item turns counterclockwise, and vice versa. The clockwise motion, in distinction, is the reverse of counterclockwise rotation.

Has significantly less inertia

The major variation between a planetary gearbox and a typical pinion-and-equipment reducer is the ratio. A planetary gearbox will make less inertia, which is an crucial advantage due to the fact it will lessen torque and strength specifications. The ratio of the planetary gearbox to its set axis counterpart is a aspect of three. A planetary gearbox has smaller sized gears than a conventional planetary, so its inertia is proportional to the amount of planets.
Planetary gears are less inertia than spur gears, and they share the load across several gear enamel. This implies that they will have low backlash, and this is vital for applications with large begin-stop cycles and regular rotational direction changes. An additional benefit is the substantial stiffness. A planetary gearbox will have considerably less backlash than a spur gearbox, which implies that it will be much more reliable.
A planetary gearbox can use either spur or helical gears. The previous provides increased torque ratings while the latter has much less sound and stiffness. Each types of gears are beneficial in motorsports, aerospace, truck transmissions, and power era units. They demand far more assembly time than a standard parallel shaft gear, but the PD collection is the much more successful substitute. PD series planetary gears are appropriate for several apps, which includes servo and robotics.
In distinction, a planetary gear established can have varying input pace. This can affect the frequency reaction of the gearset. A mathematical model of the two-stage planetary gears has non-stationary results and correlates with experimental results. Fig. 6.3 exhibits an addendum. The dedendum’s minimum worth is roughly 1.25m. When the dedendum is at its smallest, the dedendum has significantly less inertia.
planetarygearbox

Gives better trustworthiness

The Planetary Gearbox is a better alternative for driving a vehicle than a normal spur gearbox. A planetary gearbox is significantly less costly, and they have far better backlash, greater load potential, and better shock masses. In contrast to spur gearboxes, even so, mechanical sound is practically nonexistent. This can make them far more trustworthy in large-shock situations, as effectively as in a broad variety of programs.
The Financial system Series has the very same energy density and torque potential of the Precision Helical Sequence, but it lacks the precision of the latter. In distinction, Economic climate Collection planetary gearboxes feature straight spur planetary gearing, and they are used in purposes necessitating high torque. Equally types of gearboxes are appropriate with NEMA servo motors. If torque density is essential, a planetary gearbox is the greatest selection.
The Dispersion of External Load: The SSI product has been thoroughly utilised to product the trustworthiness of planetary equipment methods. This product takes the contact power and tiredness strength of the system as generalized pressure and power. It also supplies a theoretical framework to consider the trustworthiness of planetary equipment systems. It also has a lot of other benefits that make it the preferred selection for large-tension purposes. The Planetary Gearbox provides greater dependability and efficiency than standard rack and pinion gear systems.
Planetary gearing has greater dependability and compact design. Its compact design and style enables for wider programs with issues about place and fat. Furthermore, the increased torque and reduction helps make planetary gearboxes an excellent option for a broad assortment of apps. There are 3 significant varieties of planetary gearboxes, every single with its personal rewards. This post describes a number of of them. Once you comprehend their workings, you will be able to pick the very best planetary gearbox for your wants.

Has greater operating speeds

When you search at planetary gearboxes, you may possibly be perplexed about which one to select. The principal problem is the software of the gearbox. You have to also choose on secondary variables like noise amount, corrosion resistance, development, price, and availability throughout the world. Some constructors function more rapidly than other folks and produce the gearboxes on the exact same day. Nonetheless, the latter kinds frequently provide the planetary gearbox out of stock.
When compared to conventional gearboxes, a planetary gearbox can run at increased speeds when the input pace fluctuates. Nevertheless, these gears are not extremely successful in high-velocity purposes since of their improved sound amounts. This makes planetary gears unsuitable for applications involving a fantastic offer of noise. That is why most planetary gears are utilised in small-scale apps. There are some exceptions, but in basic, a planetary gearbox is greater suited for applications with greater operating speeds.
The fundamental planetary gearbox is a compact alternative to standard pinion-and-equipment reducers. They can be utilized in a wide assortment of applications in which place and fat are considerations. Its effectiveness is also larger, providing 97% of the energy input. It comes in three distinct types dependent on the functionality. A planetary gearbox can also be categorised as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a large-precision design and can produce substantial torque for their dimension. It also decreases backlash to two arc-min. Furthermore, it is lubricated for life, which implies no maintenance is required. It can match into a little device envelope and has a small footprint. Moreover, the helical crowned gearing gives fast positioning. A sealed gearbox helps prevent abrasive dust from receiving into the planetary gearhead.
planetarygearbox

Has negatives

The design and style of a planetary gearbox is compact and allows large torque and load capability in a small area. This equipment arrangement also decreases the possibility of use and tear. Earth gears are arranged in a planetary style, allowing gears to shift under load and a uniform distribution of torque. Nonetheless, some drawbacks of planetary gears need to be deemed ahead of investing in this gearbox.
Whilst the planetary gearbox is a large precision motion-handle gadget, its layout and routine maintenance requirements are a issue. The bearing load is substantial, necessitating frequent lubrication. Also, they are inaccessible. Even with these drawbacks, planetary gearboxes are suitable for a assortment of jobs. They also have lower backlash and higher torsional stiffness, producing them outstanding selections for a lot of programs.
As a end result, the speed of a planetary gearbox varies with load and pace. At reduced ratios, the solar gear turns into too huge in relation to the world gears. As the ratio boosts, the solar equipment will become way too lower, reducing torque. The planetary gears also minimize their torque in high-velocity environments. Consequently, the ratio is a vital thing to consider for planetary gearbox condition monitoring.
Extra drag might outcome from out-of-tolerance elements or abnormal lubrication. Drag need to be measured each in directions and be within acceptable ranges. Grease and oil lubrication are two typical planetary gearbox lubricants, but the selection is largely dependent on your software. Even though grease lubricates planetary gears well, oil requirements servicing and re-lubrication each number of thousand several hours.

China Custom 1400 Rpm Mini Cycloidal Right Angle Planetary Gearbox Reducer     with Good qualityChina Custom 1400 Rpm Mini Cycloidal Right Angle Planetary Gearbox Reducer     with Good quality