Product Description
H B Series Industrial GearBox
Feature:
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Realized parallel shaft,right-angle shaft modes and horizontal,vertical mounting modes. Using less component parts.
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Applying advanced grinding process which improved the stability and the efficiency of transmit power with lower noise.
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Input mode: motor connected flange, shaft input
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Output mode:solid shaft with flat key,hollow shaft with flat key,hollow shaft with shrink disk,hollow shaft with spline connection, CZPT shaft with spline connection, CZPT shaft with flange.
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Mounting mode:vertical, horizontal, swing base-mounted, torque-arm-mounted.
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Ratio range:1.23~450. It can be higher when combining with K&R series reducer.
H & B SERIES
Transmission stage B2 (ratio from 5~18) B3 (ratio from 12.5~90) B4 (ratio from 80~400) Transmission stage H1 (ratio from 1.25~5.6) H2 (ratio from 6.3~28) H3 (ratio from 22.4~112) H4 (ratio from 100~450) Housing material HT250 high-strength cast iron Housing hardness HBS190-240 Gear material 20CrMnTi alloy steel Surface hardness of gears HRC58°~62 ° Gear core hardness HRC33~40 Input / Output shaft material 42CrMo alloy steel Input / Output shaft hardness HRC25~30 Machining precision of gears accurate grinding, 6~5 Grade Lubricating oil GB L-CKC220-460, Shell Omala220-460 Heat treatment tempering, cementiting, quenching, etc. Efficiency 92%~98% (depends on the transmission stage) Noise (MAX) 60~68dB Temp. rise (MAX) 40ºC Temp. rise (Oil)(MAX) 50ºC Vibration ≤20µm Backlash ≤20Arcmin Brand of bearings China Top brand HRB,LYC,ZWZ or other brands requested, NSK….. Brand of oil seal NAK— ZheJiang or other brands requested
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
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| Application: | Motor, Machinery, Marine, Agricultural Machinery |
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| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by CX 2024-03-30
China manufacturer Pto Farm Slasher Rotary Mixer Tractor Right Angle Agricultural Bevel Gearbox for Double Disc Fertilizer Spreader with Free Design Custom
Merchandise Description
Item Description
Company Profile
In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 companions(Mr. Tian and Mr. Yang) in HangZhou town(ZHangZhoug province, China), all 3 Founders are engineers who have a lot more than averaged thirty a long time of expertise. Then simply because the requirements of enterprise expansion, in 2014, it moved to the existing Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).
Via our nicely-acknowledged model ND, CZPT Equipment provides agricultural solutions to agriculture equipment producer and distributors worldwide by means of a entire line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, push shafts, sheet metallic, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and many others. Goods can be tailored as ask for.
We, CZPT machinery set up a total quality administration program and product sales provider community to supply customers with substantial-top quality merchandise and satisfactory support. Our goods are bought in 40 provinces and municipalities in China and 36 countries and areas in the entire world, our major marketplace is the European market place.
Certifications
Our Factory
Sample Area
Why select us?
1) Customization: With a robust R&D group, and we can create merchandise as needed. It only requires up to 7 times for us to design a established of drawings. The generation time for new items is normally fifty days or less.
2) Quality: We have our own total inspection and tests products, which can make sure the quality of the products.
3) Capacity: Our once-a-year manufacturing capacity is in excess of 500,000 sets, also, we also acknowledge tiny quantity orders, to satisfy the demands of diverse customer’s purchase portions.
4) Service: We focus on providing higher-quality merchandise. Our goods are in line with intercontinental requirements and are mainly exported to Europe, Australia, and other nations around the world and regions.
five) Cargo: We are shut to HangZhou and ZheJiang ports, to provide the fastest delivery support.
Packaging & Transport
FAQ
Q: Are you a trading organization or company?
A: We’re manufacturing facility and providing gearbox ODM & OEM providers for the European marketplace for a lot more than ten years
Q: Do you give samples? is it cost-free or additional?
A: Yes, we could supply the sample for cost-free cost but do not pay out the expense of freight.
Q: How lengthy is your supply time? What is your phrases of payment?
A: Usually it is forty-45 times. The time might range based on the merchandise and the stage of customization.
For normal items, the payment is: 30% T/T in advance,stability ahead of shipment.
Q: What is the precise MOQ or cost for your item?
A: As an OEM business, we can provide and adapt our items to a wide range of needs.
As a result, MOQ and price might tremendously differ with dimensions, content and even more requirements For instance, high priced goods or regular goods will typically have a reduced MOQ. You should contact us with all related particulars to get the most precise quotation.
If you have one more concern, you should come to feel cost-free to get in touch with us.
Planetary Gearbox Parts
The standard factors of a planetary gearset are an enter, output, and stationary place. Diverse varieties of planetary gearboxes will have diverse output ratios and torques. A leading firm for planetary gearbox design, CZPT, provides the needed parts. These factors can vary in each male and feminine shafts and occur with a assortment of modular possibilities. Right here are a number of things to think about about each and every component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The numerous tooth of each and every planetary gear mesh concurrently during procedure to improve the transmittable torque. The gears are situation hardened and ground, and the ratios of the planetary gears are integers. They ended up very first functionally explained by Leonardo da Vinci in 1490. Right now, the CFHK Sequence is a preferred amid automotive engineers and manufacturers.
The CH Series gives large precision with a compact design and scenario hardened, hypoid, and helical gearing. These gearboxes are also accessible in the CFXR sequence, with reduced backlash and friction. These planetary gearboxes are made to offer high torque and high precision in a variety of applications. In addition, the CFXR sequence features one hundred% helical gearing and low backlash.
The CFHK Sequence functions a sunshine equipment that drives the following stage. These gears can be set in series or serially in the very same housing. In some instances, the output shaft of the very first stage turns into the enter shaft of the second phase. In addition, ring gears are also utilized as structural elements of smaller gearboxes. An case in point of a planetary gearbox is the pencil sharpener system. The pencil is placed on an axis that is established on a sun equipment. The sun equipment drives the following earth stage.
A planetary gear unit’s equipment ratio is identified by the variety of tooth in the solar equipment and ring gear. The smaller the sunlight equipment, the more compact the ratio in between the sunshine equipment and world gears. The largest gear ratio in a planetary gear unit is ten:1. A larger number of tooth boosts the transmission ratio. In order to improve torque, the planetary gears should be rearranged. A smaller sized sunlight gear will have higher torque than a big ring gear.
CFX Collection
The HPN Harmonic Planetary(r) Series planetary gearboxes provide a reduced-value resolution with substantial-functionality and large-trustworthiness. This modular design is straightforward to install and calls for quite tiny servicing. Its planetary layout and full complement of needle rollers let for prolonged life and peaceful procedure. In addition, the HPN Harmonic Planetary(r) Collection is accessible in a assortment of measurements.
The compact measurement and substantial-velocity design of planetary gearboxes outcomes in exceptional heat dissipation. However, high-pace or sustained overall performance applications could require lubricants. A planetary gearbox will have smaller sized bare minimum steps to decrease sounds and vibration. Planetary gears will give you the greatest amount of efficiency even though reducing noise. As a consequence, they can give substantial-high quality 3D prints.
A planetary gear train is composed of a ring gear and world gears, each supported by a provider. A ring equipment is pink, even though the solar equipment is pink. The sunlight equipment and provider rotate close to each and every other at a forty five-diploma angle. This is also recognized as an epicyclic gear. Planetary gearboxes are usually identified in room-constrained apps. The CFX Series functions a compact layout and exceptional efficiency.
The CFX Sequence characteristics a sturdy style that is simple to set up. Its compact measurement can make set up of planetary gearboxes simpler and faster. They are obtainable in 3 distinct configurations for steady, intermittent, and counter-clockwise procedure. The CFX Series gives the excellent resolution for your accelerating wants. They are a wonderful remedy for any automotive or industrial application. You can simply configure the CFX Sequence to fulfill your certain demands.
CAP Sequence
The Sweet Controls CAP Sequence is a new era of compact, precision planetary gearboxes that mix substantial torques with reduced backlash and excellent put on resistance. This rotary flange planetary gearbox is ideal for a assortment of industrial, mining and maritime applications. Its modular building permits consumers to easily mount various stages, hydraulic or electric motors, and distinct kinds of gears. Its CPH Series features an very rigid alloy metal housing, carburized gears, and induction hardened gears.
The CAP Series makes use of several planetary gears for large torque transmission. The variety of planetary gears is not mounted, but most planetary gearboxes utilize at minimum 3. The greater the number of planetary gears, the greater the transmittable torque. A planetary gearbox is composed of several planetary gears with a meshing action that takes place at the same time throughout operation. The outcome is a larger efficiency and a smoother, quieter procedure than a conventional gearbox.
The VersaPlanetary variety attributes modular layout for effortless installation. This method involves mounting plates for common Initial (r) Robotics Competitiveness motors. The mounting plates are developed to fit every motor. These planetary gearboxes are suitable with a variety of sorts of motors, from modest electrical motors to huge, hefty obligation ones. They are also suitable with a range of mounting techniques, which includes CIM motors.
CAPK Sequence
The CZPT APK Sequence is a high precision, rotary flange fashion planetary gearbox. Its circumstance hardened and floor gears are created to give superb wear resistance, low backlash, and excellent precision. The CAPK Collection delivers high axial and second load capacities in a compact housing. CZPT is the world chief in the creation of planetary gearboxes. The CAPK Collection features an array of higher-top quality, revolutionary characteristics.
CZPT Wise Lubrication technologies is used to hold the gears nicely-lubricated and lessen sound and vibration. The planetary gearbox’s 3-equipment design is best for Do-it-yourself CNC robotics. This series has a long heritage of quality, and CZPT employs only the ideal elements. The CZPT 3:1 High Precision Planetary Gearbox is an excellent selection for CNC Robotics and other apps.
A multi-stage planetary gearbox brings together individual ratios for a higher number of ratios. Added planetary gears enhance the transmittable torque. The course of the output and push shaft are often identical. The CAPK Sequence features a large-high quality, sturdy building. They are made from stainless metal and supply a lengthy-time period guarantee. They are the ideal option for industrial and commercial applications. Although planetary gears are far more high-priced, they are very effective.
CFH Sequence
The Candy CFH Series planetary gearboxes supply the benefits of a modular design and style and a low backlash. They offer you a selection of dimensions options and outstanding sturdiness. This planetary gearbox is compact and use resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy metal housing. Its low backlash and precision make it an exceptional selection for industrial programs.
The CFH Collection planetary gearbox is a highly efficient, substantial-speed helical equipment. The compact layout of this gearbox outcomes in higher heat dissipation and minimal mass inertia. Earth carrier bearings knowledge important lateral forces from the transmission of torque. As a outcome, radial and axial forces oppose every other. The result is that the torque is distributed more than 3 gears, decreasing sounds, vibration, and dress in.
The planetary gearbox has 3 major parts: a sunshine equipment (also known as the enter equipment), a ring gear, and two earth gears. These are connected by a carrier that rotates about a forty five-diploma clockwise axis. The CFH Collection of gears is obtainable in triple and double phases. They can also be used in electrical motors. As a consequence, the CFH Collection is hugely functional.
The CFH Series of planetary gearboxes can be identified in all sorts of apps, which includes automotive transmissions. Their compact layout and higher-functionality functionality make them a popular decision for place-constrained programs. This gearbox has numerous benefits and is a fantastic substitute to a traditional helical gearbox. These gearboxes are highly powerful for lowering torque and pace, and are compact enough to fit in most apps.
CZPT
If you need to have a large-good quality planetary gearbox, the CZPT Planetary Collection is the appropriate choice. This Italian business designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with eleven branch places of work and a few production services. The business is trying to replicate the success of the Italian Tremendous Vehicle business, which has gained world-wide recognition. The company gives a range of gearboxes for use in heavy sector, agriculture, offshore, aerial and marine work.
With over 40 many years of knowledge, CZPT manufactures a vast selection of large-top quality gearboxes. From bevel-helical models to Helical units, wheel gears and adverse brakes, the firm has been manufacturing top quality factors for many industries. CZPT is a trustworthy Australian distributor of CZPT gear components. The business is devoted to offering the ideal planetary gears for each and every market.
If your CZPT Planetary gearbox is malfunctioning, you can have it fixed speedily and easily. The business makes use of good quality materials and a selection of measurements and output ratios to cater to the most demanding apps. In addition, you can customize your gearbox to match your particular wants. CZPT Planetary Gearboxes are highly functional and customizable, providing infinite scalability.