Product Description
Company Profile
Welcome to our Harmonic Gearbox Factory, where we specialize in the production of high-quality precision gear systems. With years of experience in the industry, we have established ourselves as a trusted manufacturer and supplier of harmonic reducers to various industries worldwide.
Our Factory Facilities:
Equipped with advanced machinery and cutting-edge technology, our factory boasts a spacious and well-organized production floor. We have invested heavily in automation and robotics to ensure efficient and precise manufacturing processes. Our team of skilled technicians and engineers work diligently to maintain the highest standards of product quality.
Product Range:
At our factory, we produce a comprehensive range of harmonic reducers that cater to diverse industrial needs. Our product portfolio includes both standard series and customized designs, offering a wide selection to our customers. From small-scale applications to heavy-duty machinery, our harmonic reducers provide excellent torque handling capabilities, smooth operations, and enhanced efficiency.
Quality Assurance:
We understand the importance of delivering reliable and durable products to our customers. Each stage of our manufacturing process adheres to strict quality control measures. We source premium-grade materials from reputable suppliers, conduct rigorous inspections during production, and perform thorough testing before dispatching our products. This commitment to quality ensures that our harmonic reducers meet or exceed international standards.
Research and Development:
Innovation is at the core of our factory’s operations. Our dedicated research and development team continuously strives to improve our products and develop new solutions to meet evolving industry demands. Through constant experimentation and collaboration with industry experts, we stay ahead of the curve and deliver cutting-edge harmonic reducers that optimize performance and reliability.
Customer Satisfaction:
At our factory, customer satisfaction is paramount. We prioritize clear communication, timely delivery, and responsive after-sales support. We work closely with our clients to understand their specific requirements and provide tailored solutions that address their unique needs. Our commitment to building long-term relationships has earned us a loyal customer base that relies on our harmonic reducers for their critical applications.
Environmental Responsibility:
We are dedicated to minimizing our environmental impact and promoting sustainable practices. Our factory adheres to strict waste management protocols, energy-saving measures, and eco-friendly manufacturing techniques. We continually strive to reduce our carbon footprint and contribute positively to the communities we operate in.
Conclusion:
If you are seeking superior-quality harmonic reducers for your industrial applications, our factory is your ideal partner. With a focus on precision, innovation, and customer satisfaction, we deliver reliable and efficient gear systems that enhance the performance of your machinery. Contact us today to discuss your requirements and experience the CHINAMFG of our harmonic reducers.
Our Advantages
High precision
A good percentage of harmonic gear reducer’s teeth are meshed at all times and are engaged at 2 zones 180 degrees apart. This means influences of tooth pitch errors and accumulated pitch errors on rotational accuracy are neutralized, which assures high positional and rotational accuracy.
Long service time
As a professional harmonic drive gearbox company and strain wave gear manufacturer in China, Hanzhen harmonic drive reducers with superior harmonic drive efficiency and long service time.
Light weight and compact size
While being less the size of conventional gearing mechanisms and less the weight, the strain wave reducer provides the same levels of torque and speed reduction ratios as its conventional counterparts enabling machinery and equipment to be made smaller and lighter.
High speed reduction ratio
A harmonic gear reducer has high single-stage reduction ratios also known as harmonic drive gear ratio or harmonic drive ratio of 1/30-1/500. Three basic components along same axle without complex structures can provide high reduction ratios.
High torque capacity
Each tooth subjected to a negligible amount of force yet provides a high torque capacity because of the way the teeth come into contact with each other and because a good percentage of the teeth in the flex spline is engaged at all times.
Minimum vibration and quiet
Hanzhen harmonic drive reducers also operate with quiet and minimal vibration.
Product Parameters
XB1-BS-CF
| Warranty | 1 Year Return & Exchange |
| Life Span | Over 15000 hrs |
| Customized Service | Size & Solution |
| Production Capacity | 50000 Pieces / year |
FAQ
Q: What should I provide when I choose a gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameters. Our engineer will check and recommend the most suitable gearbox model for your reference.
Or you can also provide the below specification as well:
1) Type, model, and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Robot , Automation, Scara, Cobot |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Single-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What safety considerations should be taken into account when using pitch drives in industrial settings?
When using pitch drives in industrial settings, several safety considerations should be taken into account to ensure the well-being of personnel, the protection of equipment, and the prevention of accidents. Here’s a detailed explanation of the safety considerations associated with the use of pitch drives in industrial settings:
- Training and Competence: Proper training and competence of personnel operating and maintaining pitch drives are essential for safety. Adequate training should be provided to ensure that operators and maintenance personnel understand the operating principles, safety procedures, and potential hazards associated with pitch drives. Competent personnel can effectively identify and respond to safety risks, perform maintenance tasks safely, and mitigate potential accidents or malfunctions.
- Protective Measures: Industrial settings utilizing pitch drives should incorporate appropriate protective measures to minimize the risk of accidents and injuries. This includes the installation of physical barriers, guards, or enclosures around pitch drive components to prevent unauthorized access and protect personnel from moving parts. Safety interlocks and emergency stop systems should also be in place to quickly halt pitch drive operation in case of emergencies or abnormal conditions.
- Electrical Safety: Pitch drives in industrial settings typically involve electrical components and connections. Electrical safety measures should be observed, including proper grounding, insulation, and protection against electrical hazards. Qualified electricians should handle electrical installations, and regular inspections should be conducted to ensure the integrity of electrical systems associated with pitch drives.
- Lockout/Tagout Procedures: Lockout/tagout procedures are crucial when performing maintenance, repair, or inspection tasks on pitch drives. These procedures ensure that energy sources are isolated, locked, and tagged to prevent accidental startup or release of stored energy. Lockout/tagout procedures should be strictly followed to protect personnel from electrical shocks, unexpected movements, or hazardous conditions during maintenance activities.
- Risk Assessment and Hazard Identification: A comprehensive risk assessment should be conducted to identify potential hazards and assess the associated risks in industrial settings using pitch drives. This includes evaluating risks related to electrical hazards, mechanical hazards, ergonomic factors, and environmental factors. By identifying and understanding the specific risks, appropriate control measures can be implemented to minimize or eliminate hazards and reduce the likelihood of accidents or injuries.
- Maintenance and Inspections: Regular maintenance and inspections are critical for ensuring the safe operation of pitch drives in industrial settings. Scheduled maintenance tasks, such as lubrication, alignment checks, and component replacements, should be performed according to manufacturer recommendations and industry standards. Inspections should be conducted to identify any signs of wear, damage, or deterioration that may compromise the safety and reliability of pitch drives.
- Emergency Preparedness: Adequate emergency preparedness measures should be in place to respond to potential accidents or malfunctions involving pitch drives. This includes having well-defined emergency procedures, trained personnel, and appropriate safety equipment readily available. Emergency response drills and exercises can help familiarize personnel with the necessary actions to take during emergency situations and ensure a prompt and effective response.
- Compliance with Standards and Regulations: Industrial settings should comply with relevant safety standards, regulations, and codes when using pitch drives. These standards may include electrical safety standards, machinery safety standards, and occupational health and safety regulations. Compliance ensures that safety requirements are met, and best practices are followed to protect personnel and maintain a safe working environment.
In summary, safety considerations are of utmost importance when using pitch drives in industrial settings. Training and competence, protective measures, electrical safety, lockout/tagout procedures, risk assessment, maintenance and inspections, emergency preparedness, and compliance with standards and regulations are key aspects to address. By implementing these safety considerations, industrial settings can mitigate risks, prevent accidents, and create a safer environment for personnel and equipment when using pitch drives.
Can pitch drives be customized for specific industries or machinery configurations?
Yes, pitch drives can be customized to meet the specific requirements of different industries or machinery configurations. Customization allows pitch drives to be tailored to the unique needs and constraints of a particular application, ensuring optimal performance, compatibility, and integration. Here’s a detailed explanation of how pitch drives can be customized for specific industries or machinery configurations:
1. Industry-specific Requirements: Different industries may have specific requirements that need to be considered when designing and customizing pitch drives. For example, the wind energy industry requires pitch drives for wind turbines that comply with industry standards and certifications. These standards may dictate factors such as load capacities, environmental durability, safety features, and communication protocols. Customization ensures that the pitch drives meet these industry-specific requirements.
2. Machinery Configuration: Machinery configurations can vary significantly across different applications. Customization allows pitch drives to be designed and adapted to fit specific machinery configurations, including physical dimensions, mounting options, and interface requirements. By customizing the pitch drives to the machinery configuration, optimal integration and performance can be achieved.
3. Power and Torque Requirements: The power and torque requirements of different machinery applications can vary. Customization allows pitch drives to be designed to provide the necessary force or torque output required for precise pitch adjustments. By considering the specific power and torque needs of the machinery, the customized pitch drives can deliver the required performance and control.
4. Control System Integration: Pitch drives can be customized to integrate seamlessly with the existing control systems of the machinery. This customization ensures compatibility and facilitates smooth communication and coordination between the pitch drives and other components or subsystems. By customizing the pitch drives for control system integration, precise and controlled pitch adjustments can be achieved within the overall machinery control architecture.
5. Environmental Considerations: Customization of pitch drives can take into account the specific environmental conditions in which the machinery operates. Factors such as temperature, humidity, dust, and vibration levels can impact the performance and durability of the pitch drives. By customizing the pitch drives to withstand and operate reliably under these environmental conditions, their suitability and longevity in specific industries can be enhanced.
6. Specialized Features: Customization allows for the incorporation of specialized features or functionalities to meet unique industry or application requirements. This could include features such as advanced control algorithms, communication protocols, remote monitoring capabilities, or specific safety mechanisms. By customizing pitch drives with these specialized features, they can be optimized for specific industries or machinery configurations.
It’s important to note that customization may involve collaboration between the pitch drive manufacturer and the machinery designer or end-user. Close communication and understanding of the specific needs and constraints of the industry or machinery configuration are crucial for successful customization.
In summary, pitch drives can be customized to accommodate the requirements of specific industries or machinery configurations. Customization ensures that the pitch drives are tailored to meet industry standards, machinery specifications, power and torque requirements, control system integration, environmental considerations, and any specialized features needed for optimal performance and compatibility.
Can you describe the factors to consider when selecting pitch drives for specific applications?
When selecting pitch drives for specific applications, several factors need to be considered to ensure optimal performance, reliability, and efficiency. The suitability of a pitch drive depends on the requirements of the application, the operating conditions, and the desired performance objectives. Here’s a detailed explanation of the factors to consider when selecting pitch drives for specific applications:
- Power Requirements: The power requirements of the application play a crucial role in pitch drive selection. It is essential to determine the required force or torque output to adjust the pitch angle effectively. Considerations should include the load characteristics, operating speed, and the ability of the pitch drive to handle the power demands of the system.
- Control and Precision: The level of control and precision needed for pitch angle adjustments is another critical factor. Some applications require high accuracy and responsiveness, while others may tolerate lower precision. Consider the required control resolution, response time, and the ability of the pitch drive to maintain the desired pitch angle within specified tolerances.
- Environmental Conditions: Environmental conditions, such as temperature, humidity, dust, and vibration levels, can significantly impact the performance and durability of pitch drives. Evaluate the operating environment and ensure that the pitch drive is designed to withstand and operate reliably under the specific environmental conditions of the application.
- Load Capacity and Dynamics: Consider the load capacity and dynamics of the application. Evaluate the maximum loads that the pitch drive needs to handle and ensure that it can provide the necessary force or torque output. Additionally, consider the dynamic behavior of the application, including acceleration, deceleration, and cyclic load variations, and select a pitch drive that can withstand the expected load dynamics.
- Space and Weight Constraints: Space limitations and weight constraints may influence the selection of a pitch drive, especially in applications with confined spaces or weight-sensitive systems. Consider the physical dimensions, weight, and compactness of the pitch drive to ensure it can be appropriately integrated into the system without compromising other design requirements.
- Reliability and Maintenance: Reliability is crucial in many applications, particularly in critical systems where downtime can have severe consequences. Evaluate the reliability track record of the pitch drive and consider factors such as maintenance requirements, expected lifespan, and availability of spare parts. Additionally, consider the ease of maintenance and the availability of technical support or service from the manufacturer or supplier.
- Cost and Budget: Cost considerations are essential when selecting a pitch drive. Evaluate the initial purchase cost, installation costs, and any additional costs associated with integrating the pitch drive into the system. Also, consider the long-term operating costs, including maintenance, energy consumption, and potential future upgrades or replacements.
- Compatibility and Integration: Ensure compatibility and smooth integration of the pitch drive with the existing system or components. Consider factors such as mounting options, interface requirements, control system compatibility, and the feasibility of integrating the pitch drive seamlessly into the application.
- Industry and Application-specific Requirements: Different industries and applications may have specific requirements or standards that need to be met. For example, wind turbine pitch drives may need to comply with industry standards and certifications. Evaluate any industry-specific requirements and ensure that the selected pitch drive meets the necessary criteria.
By carefully considering these factors, it is possible to select a pitch drive that is well-suited for the specific application, delivering optimal performance, reliability, and efficiency.
editor by Dream 2024-05-10
China factory Customizable High Precision Harmonic Drive Strain Wave Gear Robot Gearbox planetary gearbox advantages
Product Description
| Product Name | Customizable High Precision Harmonic Drive Strain Wave Gear Robot Gearbox |
|
Material |
Aluminum alloy,stainless steel,brass |
|
Surface treatment |
Natural color anode |
|
Customized service |
Support light customization and logo customization |
|
Remarks |
The default engraving brand name and size of the product. If you need not engraving, please contact the customer service for comments |
| Packaging Details | Carton box with anti-static package,carton plus with wooden case. |
| Main Products | Shaft Parts, Timing Belt Pulley, Gears, CNC Machining Parts, Sheet Metal Fabrication |
| Certifications(2) | ISO9001:2015, IPMS |
| Applicable Industries | Robotics, Automation Equipment,Medical Equipment,Building Material Shops, Manufacturing Plant, Food & Beverage Factory, Farms |
| Supply Ability | 100000 Piece/Pieces per Month |
| Dimension | oem provided |
| Surface finish | anodized |
| Lead Time | 25 days |
| Application | Furniture,cabinet |
| Custom | OEM and ODM services are welcome,we can make cutom LOGO and products according to customer’s requests. |
| Quality control Our | Finished product inspection,Warranty available |
| service | Swiss machining;deburring;lathe/turning;5 axis;micromachining |
| Color |
silver,gold,black,red,bulue,and according to the customer requests. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Machinery |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 600/piece
1 piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox Components
The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
CFX Series
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.
CAP Series
The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
CAPK Series
The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.
CFH Series
The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
CZPT
If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.
editor by CX 2024-04-10
China wholesaler Harmonic Gearbox Precision Robot Gear Reducer Harmoinc Drive
Product Description
Company Profile
Welcome to our Harmonic Gearbox Factory, where we specialize in the production of high-quality precision gear systems. With years of experience in the industry, we have established ourselves as a trusted manufacturer and supplier of harmonic reducers to various industries worldwide.
Our Factory Facilities:
Equipped with advanced machinery and cutting-edge technology, our factory boasts a spacious and well-organized production floor. We have invested heavily in automation and robotics to ensure efficient and precise manufacturing processes. Our team of skilled technicians and engineers work diligently to maintain the highest standards of product quality.
Product Range:
At our factory, we produce a comprehensive range of harmonic reducers that cater to diverse industrial needs. Our product portfolio includes both standard series and customized designs, offering a wide selection to our customers. From small-scale applications to heavy-duty machinery, our harmonic reducers provide excellent torque handling capabilities, smooth operations, and enhanced efficiency.
Quality Assurance:
We understand the importance of delivering reliable and durable products to our customers. Each stage of our manufacturing process adheres to strict quality control measures. We source premium-grade materials from reputable suppliers, conduct rigorous inspections during production, and perform thorough testing before dispatching our products. This commitment to quality ensures that our harmonic reducers meet or exceed international standards.
Research and Development:
Innovation is at the core of our factory’s operations. Our dedicated research and development team continuously strives to improve our products and develop new solutions to meet evolving industry demands. Through constant experimentation and collaboration with industry experts, we stay ahead of the curve and deliver cutting-edge harmonic reducers that optimize performance and reliability.
Customer Satisfaction:
At our factory, customer satisfaction is paramount. We prioritize clear communication, timely delivery, and responsive after-sales support. We work closely with our clients to understand their specific requirements and provide tailored solutions that address their unique needs. Our commitment to building long-term relationships has earned us a loyal customer base that relies on our harmonic reducers for their critical applications.
Environmental Responsibility:
We are dedicated to minimizing our environmental impact and promoting sustainable practices. Our factory adheres to strict waste management protocols, energy-saving measures, and eco-friendly manufacturing techniques. We continually strive to reduce our carbon footprint and contribute positively to the communities we operate in.
Conclusion:
If you are seeking superior-quality harmonic reducers for your industrial applications, our factory is your ideal partner. With a focus on precision, innovation, and customer satisfaction, we deliver reliable and efficient gear systems that enhance the performance of your machinery. Contact us today to discuss your requirements and experience the CHINAMFG of our harmonic reducers.
Our Advantages
High precision
A good percentage of harmonic gear reducer’s teeth are meshed at all times and are engaged at 2 zones 180 degrees apart. This means influences of tooth pitch errors and accumulated pitch errors on rotational accuracy are neutralized, which assures high positional and rotational accuracy.
Long service time
As a professional harmonic drive gearbox company and strain wave gear manufacturer in China, Hanzhen harmonic drive reducers with superior harmonic drive efficiency and long service time.
Light weight and compact size
While being less the size of conventional gearing mechanisms and less the weight, the strain wave reducer provides the same levels of torque and speed reduction ratios as its conventional counterparts enabling machinery and equipment to be made smaller and lighter.
High speed reduction ratio
A harmonic gear reducer has high single-stage reduction ratios also known as harmonic drive gear ratio or harmonic drive ratio of 1/30-1/500. Three basic components along same axle without complex structures can provide high reduction ratios.
High torque capacity
Each tooth subjected to a negligible amount of force yet provides a high torque capacity because of the way the teeth come into contact with each other and because a good percentage of the teeth in the flex spline is engaged at all times.
Minimum vibration and quiet
Hanzhen harmonic drive reducers also operate with quiet and minimal vibration.
Product Parameters
XB2/6-GF
| Warranty | 1 Year Return & Exchange |
| Life Span | Over 15000 hrs |
| Customized Service | Size & Solution |
| Production Capacity | 50000 Pieces / year |
FAQ
Q: What should I provide when I choose gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameter. Our engineer will check and recommend the most suitable gearbox model for your refer.
Or you can also provide below specification as well:
1) Type, model and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Robot , Automation, Scara, Cobot |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Shunting |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Can you provide insights into the importance of proper installation and alignment of pitch drives?
The proper installation and alignment of pitch drives are of utmost importance for their optimal performance, reliability, and longevity. Here’s a detailed explanation of the significance of proper installation and alignment:
- Optimal Performance: Proper installation and alignment ensure that pitch drives operate within their intended specifications, maximizing their performance. Accurate alignment of components, such as motor, gearbox, and blades, ensures efficient power transmission and minimizes energy losses. Proper installation also includes the correct mounting of sensors, actuators, and control systems, enabling accurate feedback and precise control of pitch adjustments. With optimal performance, pitch drives can achieve higher energy capture, improved system efficiency, and enhanced overall performance.
- Load Distribution: The correct installation and alignment of pitch drives contribute to proper load distribution across the system. Misalignment or improper installation can result in uneven loads on components, leading to premature wear, fatigue, or failure. Proper alignment ensures that loads are distributed evenly, reducing stress concentrations and extending the lifespan of critical components. It also improves the system’s ability to withstand external forces, such as wind or water loads, without compromising its structural integrity.
- Reliability and Safety: Proper installation and alignment directly impact the reliability and safety of pitch drives. Misalignment or incorrect installation can introduce operational issues, such as excessive vibrations, increased noise levels, or decreased system stability. These issues not only affect the performance and efficiency of pitch drives but also pose safety risks to personnel and equipment. Proper alignment and installation minimize these risks, ensuring reliable and safe operation of adjustable systems.
- Maintenance and Serviceability: Proper installation and alignment simplify maintenance and serviceability of pitch drives. When components are correctly aligned and installed, routine maintenance tasks, such as inspections, lubrication, or component replacements, can be performed more efficiently. In contrast, misalignment or improper installation may require additional effort, time, and resources for maintenance activities. Proper alignment and installation facilitate access to components, reduce maintenance downtime, and streamline serviceability, ultimately reducing operational costs.
- Longevity and Cost Savings: The longevity of pitch drives is influenced by their proper installation and alignment. Correct alignment reduces wear and tear on components, minimizing the risk of premature failures or breakdowns. By ensuring that the pitch drives operate within their designed parameters, proper installation and alignment contribute to their extended service life. This longevity translates into cost savings by reducing the frequency of replacements, repairs, and system downtime.
- Compliance with Manufacturer’s Guidelines: Proper installation and alignment of pitch drives are essential for complying with the manufacturer’s guidelines and specifications. Manufacturers provide specific instructions and requirements for installation, alignment, and commissioning to ensure the optimal performance and reliability of their products. Following these guidelines is crucial for warranty coverage, maintaining product integrity, and meeting safety standards.
In summary, proper installation and alignment are critical for achieving optimal performance, load distribution, reliability, and safety of pitch drives. They facilitate maintenance, improve serviceability, enhance longevity, and ensure compliance with manufacturer guidelines. Investing time and effort into proper installation and alignment practices is essential to maximize the benefits and longevity of pitch drives in adjustable systems.
What maintenance practices are recommended for pitch drives to ensure optimal functionality?
Maintenance practices play a crucial role in ensuring the optimal functionality and longevity of pitch drives. Regular maintenance helps identify and address potential issues, minimize downtime, and maximize the performance and reliability of pitch drives. Here are some recommended maintenance practices for pitch drives:
- Inspection and Cleaning: Regular visual inspections should be conducted to identify any signs of wear, damage, or contamination. The pitch drives should be cleaned to remove dirt, debris, or environmental contaminants that can affect their performance. This includes cleaning the external surfaces as well as inspecting internal components, such as bearings, seals, and electrical connections.
- Lubrication: Proper lubrication is essential for the smooth operation of pitch drives. The lubrication schedule recommended by the manufacturer should be followed, and appropriate lubricants should be used. This helps reduce friction, minimize wear, and prolong the life of moving parts, such as gears, bearings, and sliding surfaces.
- Torque and Tension Checks: Regular checks should be performed to ensure that the fasteners, bolts, and connections in the pitch drive system are properly torqued and tightened. Any loose or damaged fasteners should be addressed promptly to prevent potential issues, such as misalignment or component failure.
- Electrical System Maintenance: If the pitch drive incorporates electrical components, regular inspections and testing of the electrical system should be conducted. This includes checking the wiring integrity, insulation, and connections, as well as verifying the performance of sensors, actuators, and control systems. Any abnormalities or malfunctions should be addressed promptly to maintain the electrical functionality of the pitch drives.
- Alignment and Calibration: Periodic alignment and calibration of the pitch drives are important to ensure accurate and precise pitch adjustments. Misalignment can lead to improper load distribution, increased wear, or reduced performance. The alignment and calibration procedures recommended by the manufacturer should be followed to maintain the optimal functionality of the pitch drives.
- Condition Monitoring: Implementing condition monitoring techniques, such as vibration analysis, thermal imaging, or oil analysis, can help detect early signs of potential issues in pitch drives. By monitoring key parameters and analyzing trends, maintenance personnel can identify abnormal behavior or degradation in components, allowing for proactive maintenance actions to be taken before major failures occur.
- Record Keeping and Documentation: Maintaining detailed records of maintenance activities, inspections, repairs, and component replacements is essential. This documentation helps track the maintenance history, identify recurring issues, and ensure that maintenance tasks are performed at appropriate intervals. It also aids in warranty claims, troubleshooting, and future maintenance planning.
It’s important to note that maintenance practices may vary depending on the specific type of pitch drive, manufacturer’s recommendations, and operating conditions. Following the manufacturer’s guidelines, consulting maintenance manuals, and seeking professional assistance when needed are essential for implementing the most appropriate maintenance practices for the specific pitch drive system.
By implementing regular maintenance practices, pitch drives can operate optimally, minimize the risk of unexpected failures, and contribute to the overall efficiency, performance, and reliability of the machinery or systems they are a part of.
Can you explain the primary functions and roles of pitch drives in specific applications?
Pitch drives play crucial roles in specific applications where precise control over the pitch angle of rotating components is required. The primary functions and roles of pitch drives vary depending on the application context. Here’s a detailed explanation of their primary functions and roles in specific applications:
In specific applications, pitch drives serve the following functions:
- Aircraft Propellers: In aircraft propellers, pitch drives are primarily responsible for adjusting the pitch angle of the propeller blades. The main function is to control the thrust generated by the propeller. By changing the pitch angle, the propeller can adapt to different flight conditions, such as takeoff, climb, cruise, or descent. The pitch drive allows pilots or automated control systems to optimize the propeller’s performance and efficiency based on the aircraft’s speed, altitude, and desired thrust.
- Wind Turbines: Pitch drives are essential components in wind turbines as they control the pitch angle of the turbine blades. The primary function is to regulate the aerodynamic performance of the blades to capture maximum wind energy. By adjusting the pitch angle, wind turbines can optimize power generation in varying wind conditions. The pitch drive system enables individual or collective blade pitch adjustment, ensuring efficient operation and protection against excessive wind speeds or storms.
- Marine Propulsion Systems: Pitch drives play a significant role in marine propulsion systems, such as ship propellers or watercraft thrusters. The primary function is to control the pitch angle of the propeller blades to optimize thrust and maneuverability. By adjusting the pitch angle, marine vessels can adapt to different operating conditions, including speed, load, and maneuvering requirements. Pitch drives enable dynamic control of the propeller pitch angle, allowing vessels to achieve efficient propulsion and precise maneuvering capabilities.
- Industrial Machinery: In industrial machinery applications, pitch drives are employed to control the pitch angle of rotating components like fan blades, impellers, or mixing blades. The primary function is to optimize the performance, efficiency, and flow characteristics of the machinery. By adjusting the pitch angle, the pitch drive system enables the machinery to adapt to varying process conditions, such as airflow, fluid dynamics, or mixing requirements. This ensures that the machinery operates at its optimal performance level, delivering desired outcomes in industrial processes.
The roles of pitch drives in specific applications can be summarized as:
- Enabling precise control over the pitch angle of rotating components
- Optimizing thrust, power generation, or propulsion efficiency
- Adapting to changing operational conditions or environmental factors
- Enhancing maneuverability and control in aircraft, wind turbines, and marine vessels
- Improving performance, efficiency, and flow characteristics in industrial machinery
Overall, pitch drives play critical functions and roles in specific applications, allowing for precise control of the pitch angle and optimization of performance in aircraft, wind turbines, marine propulsion systems, and industrial machinery.
editor by CX 2024-01-19
China best High Quality Transmission Gearbox Speed Reducer Harmonic Drive
Product Description
Company Profile
Welcome to our Harmonic Gearbox Factory, where we specialize in the production of high-quality precision gear systems. With years of experience in the industry, we have established ourselves as a trusted manufacturer and supplier of harmonic reducers to various industries worldwide.
Our Factory Facilities:
Equipped with advanced machinery and cutting-edge technology, our factory boasts a spacious and well-organized production floor. We have invested heavily in automation and robotics to ensure efficient and precise manufacturing processes. Our team of skilled technicians and engineers work diligently to maintain the highest standards of product quality.
Product Range:
At our factory, we produce a comprehensive range of harmonic reducers that cater to diverse industrial needs. Our product portfolio includes both standard series and customized designs, offering a wide selection to our customers. From small-scale applications to heavy-duty machinery, our harmonic reducers provide excellent torque handling capabilities, smooth operations, and enhanced efficiency.
Quality Assurance:
We understand the importance of delivering reliable and durable products to our customers. Each stage of our manufacturing process adheres to strict quality control measures. We source premium-grade materials from reputable suppliers, conduct rigorous inspections during production, and perform thorough testing before dispatching our products. This commitment to quality ensures that our harmonic reducers meet or exceed international standards.
Research and Development:
Innovation is at the core of our factory’s operations. Our dedicated research and development team continuously strives to improve our products and develop new solutions to meet evolving industry demands. Through constant experimentation and collaboration with industry experts, we stay ahead of the curve and deliver cutting-edge harmonic reducers that optimize performance and reliability.
Customer Satisfaction:
At our factory, customer satisfaction is paramount. We prioritize clear communication, timely delivery, and responsive after-sales support. We work closely with our clients to understand their specific requirements and provide tailored solutions that address their unique needs. Our commitment to building long-term relationships has earned us a loyal customer base that relies on our harmonic reducers for their critical applications.
Environmental Responsibility:
We are dedicated to minimizing our environmental impact and promoting sustainable practices. Our factory adheres to strict waste management protocols, energy-saving measures, and eco-friendly manufacturing techniques. We continually strive to reduce our carbon footprint and contribute positively to the communities we operate in.
Conclusion:
If you are seeking superior-quality harmonic reducers for your industrial applications, our factory is your ideal partner. With a focus on precision, innovation, and customer satisfaction, we deliver reliable and efficient gear systems that enhance the performance of your machinery. Contact us today to discuss your requirements and experience the CHINAMFG of our harmonic reducers.
Our Advantages
High precision
A good percentage of harmonic gear reducer’s teeth are meshed at all times and are engaged at 2 zones 180 degrees apart. This means influences of tooth pitch errors and accumulated pitch errors on rotational accuracy are neutralized, which assures high positional and rotational accuracy.
Long service time
As a professional harmonic drive gearbox company and strain wave gear manufacturer in China, Hanzhen harmonic drive reducers with superior harmonic drive efficiency and long service time.
Light weight and compact size
While being less the size of conventional gearing mechanisms and less the weight, the strain wave reducer provides the same levels of torque and speed reduction ratios as its conventional counterparts enabling machinery and equipment to be made smaller and lighter.
High speed reduction ratio
A harmonic gear reducer has high single-stage reduction ratios also known as harmonic drive gear ratio or harmonic drive ratio of 1/30-1/500. Three basic components along same axle without complex structures can provide high reduction ratios.
High torque capacity
Each tooth subjected to a negligible amount of force yet provides a high torque capacity because of the way the teeth come into contact with each other and because a good percentage of the teeth in the flex spline is engaged at all times.
Minimum vibration and quiet
Hanzhen harmonic drive reducers also operate with quiet and minimal vibration.
Product Parameters
Xb1-as-Gf
| Warranty | 1 Year Return & Exchange |
| Life Span | Over 15000 hrs |
| Customized Service | Size & Solution |
| Production Capacity | 50000 Pieces / year |
FAQ
Q: What should I provide when I choose gearbox/speed reducer?
A: The best way is to provide the motor drawing with parameter. Our engineer will check and recommend the most suitable gearbox model for your refer.
Or you can also provide below specification as well:
1) Type, model and torque.
2) Ratio or output speed
3) Working condition and connection method
4) Quality and installed machine name
5) Input mode and input speed
6) Motor brand model or flange and motor shaft size
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| Application: | Motor, Machinery, Marine, Agricultural Machinery, Robot , Automation, Scara, Cobot |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Shunting |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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|---|
How does the choice of pitch drives affect the overall performance and reliability of adjustable systems?
The choice of pitch drives has a significant impact on the overall performance and reliability of adjustable systems. Here’s a detailed explanation of how the choice of pitch drives affects these aspects:
- Performance:
The performance of adjustable systems, such as wind turbines or rotor blades, depends on the effectiveness and responsiveness of the pitch control mechanism. The choice of pitch drives directly influences the system’s ability to adjust the pitch angles accurately, quickly, and precisely. Several factors contribute to the performance impact:
- Speed and Responsiveness: The speed at which pitch drives can adjust the pitch angles affects the system’s ability to optimize performance in changing wind conditions. High-performance pitch drives with fast response times enable quicker and more precise adjustments, allowing the system to capture more energy from the wind and maintain optimal operating conditions.
- Control Accuracy: The accuracy of pitch angle control is crucial for maintaining the desired power output, load distribution, and overall system stability. The choice of pitch drives with precise control mechanisms ensures that the adjustable components accurately follow the control commands, minimizing deviations from the desired pitch angles and maximizing energy capture.
- Dynamic Performance: Adjustable systems often experience dynamic loads and varying wind conditions. The choice of pitch drives with robust dynamic performance characteristics, such as high torque capacity and low inertia, allows the system to effectively respond to dynamic loads, maintain stability, and optimize power generation.
- Reliability:
The reliability of adjustable systems is heavily influenced by the choice of pitch drives. The reliability aspect encompasses the system’s ability to operate consistently, withstand environmental conditions, and minimize the risk of failures or malfunctions. The choice of pitch drives impacts reliability in the following ways:
- Durability and Longevity: High-quality pitch drives designed for industrial applications provide durability and extended service life. They can withstand the operational stresses, environmental conditions, and mechanical loads associated with adjustable systems, reducing the likelihood of premature failures and the need for frequent replacements.
- Mechanical Integrity: The mechanical integrity of pitch drives, including the gears, bearings, and other moving components, is crucial for reliable operation. Choosing pitch drives from reputable manufacturers with a track record of reliable products ensures the use of robust and well-engineered components that can withstand continuous operation and minimize the risk of mechanical failures.
- Maintenance and Serviceability: The choice of pitch drives can influence the ease of maintenance and serviceability of adjustable systems. Well-designed pitch drives with accessible maintenance points, clear documentation, and available spare parts facilitate routine maintenance tasks, inspections, and repairs, reducing downtime and enhancing overall system reliability.
- Environmental Considerations: Adjustable systems often operate in challenging environmental conditions, such as high winds, temperature variations, and exposure to dust, moisture, or corrosive elements. The choice of pitch drives that are specifically designed and tested for such environments ensures resistance to environmental stresses, enhancing the reliability and longevity of the system.
In summary, the choice of pitch drives significantly affects the performance and reliability of adjustable systems. The selection of pitch drives with high-speed responsiveness, precise control accuracy, and robust dynamic performance optimizes the system’s performance in varying wind conditions. Additionally, choosing pitch drives with durability, mechanical integrity, ease of maintenance, and environmental suitability enhances the overall reliability of the system by minimizing the risk of failures, extending service life, and facilitating maintenance activities.
What maintenance practices are recommended for pitch drives to ensure optimal functionality?
Maintenance practices play a crucial role in ensuring the optimal functionality and longevity of pitch drives. Regular maintenance helps identify and address potential issues, minimize downtime, and maximize the performance and reliability of pitch drives. Here are some recommended maintenance practices for pitch drives:
- Inspection and Cleaning: Regular visual inspections should be conducted to identify any signs of wear, damage, or contamination. The pitch drives should be cleaned to remove dirt, debris, or environmental contaminants that can affect their performance. This includes cleaning the external surfaces as well as inspecting internal components, such as bearings, seals, and electrical connections.
- Lubrication: Proper lubrication is essential for the smooth operation of pitch drives. The lubrication schedule recommended by the manufacturer should be followed, and appropriate lubricants should be used. This helps reduce friction, minimize wear, and prolong the life of moving parts, such as gears, bearings, and sliding surfaces.
- Torque and Tension Checks: Regular checks should be performed to ensure that the fasteners, bolts, and connections in the pitch drive system are properly torqued and tightened. Any loose or damaged fasteners should be addressed promptly to prevent potential issues, such as misalignment or component failure.
- Electrical System Maintenance: If the pitch drive incorporates electrical components, regular inspections and testing of the electrical system should be conducted. This includes checking the wiring integrity, insulation, and connections, as well as verifying the performance of sensors, actuators, and control systems. Any abnormalities or malfunctions should be addressed promptly to maintain the electrical functionality of the pitch drives.
- Alignment and Calibration: Periodic alignment and calibration of the pitch drives are important to ensure accurate and precise pitch adjustments. Misalignment can lead to improper load distribution, increased wear, or reduced performance. The alignment and calibration procedures recommended by the manufacturer should be followed to maintain the optimal functionality of the pitch drives.
- Condition Monitoring: Implementing condition monitoring techniques, such as vibration analysis, thermal imaging, or oil analysis, can help detect early signs of potential issues in pitch drives. By monitoring key parameters and analyzing trends, maintenance personnel can identify abnormal behavior or degradation in components, allowing for proactive maintenance actions to be taken before major failures occur.
- Record Keeping and Documentation: Maintaining detailed records of maintenance activities, inspections, repairs, and component replacements is essential. This documentation helps track the maintenance history, identify recurring issues, and ensure that maintenance tasks are performed at appropriate intervals. It also aids in warranty claims, troubleshooting, and future maintenance planning.
It’s important to note that maintenance practices may vary depending on the specific type of pitch drive, manufacturer’s recommendations, and operating conditions. Following the manufacturer’s guidelines, consulting maintenance manuals, and seeking professional assistance when needed are essential for implementing the most appropriate maintenance practices for the specific pitch drive system.
By implementing regular maintenance practices, pitch drives can operate optimally, minimize the risk of unexpected failures, and contribute to the overall efficiency, performance, and reliability of the machinery or systems they are a part of.
Can you explain the primary functions and roles of pitch drives in specific applications?
Pitch drives play crucial roles in specific applications where precise control over the pitch angle of rotating components is required. The primary functions and roles of pitch drives vary depending on the application context. Here’s a detailed explanation of their primary functions and roles in specific applications:
In specific applications, pitch drives serve the following functions:
- Aircraft Propellers: In aircraft propellers, pitch drives are primarily responsible for adjusting the pitch angle of the propeller blades. The main function is to control the thrust generated by the propeller. By changing the pitch angle, the propeller can adapt to different flight conditions, such as takeoff, climb, cruise, or descent. The pitch drive allows pilots or automated control systems to optimize the propeller’s performance and efficiency based on the aircraft’s speed, altitude, and desired thrust.
- Wind Turbines: Pitch drives are essential components in wind turbines as they control the pitch angle of the turbine blades. The primary function is to regulate the aerodynamic performance of the blades to capture maximum wind energy. By adjusting the pitch angle, wind turbines can optimize power generation in varying wind conditions. The pitch drive system enables individual or collective blade pitch adjustment, ensuring efficient operation and protection against excessive wind speeds or storms.
- Marine Propulsion Systems: Pitch drives play a significant role in marine propulsion systems, such as ship propellers or watercraft thrusters. The primary function is to control the pitch angle of the propeller blades to optimize thrust and maneuverability. By adjusting the pitch angle, marine vessels can adapt to different operating conditions, including speed, load, and maneuvering requirements. Pitch drives enable dynamic control of the propeller pitch angle, allowing vessels to achieve efficient propulsion and precise maneuvering capabilities.
- Industrial Machinery: In industrial machinery applications, pitch drives are employed to control the pitch angle of rotating components like fan blades, impellers, or mixing blades. The primary function is to optimize the performance, efficiency, and flow characteristics of the machinery. By adjusting the pitch angle, the pitch drive system enables the machinery to adapt to varying process conditions, such as airflow, fluid dynamics, or mixing requirements. This ensures that the machinery operates at its optimal performance level, delivering desired outcomes in industrial processes.
The roles of pitch drives in specific applications can be summarized as:
- Enabling precise control over the pitch angle of rotating components
- Optimizing thrust, power generation, or propulsion efficiency
- Adapting to changing operational conditions or environmental factors
- Enhancing maneuverability and control in aircraft, wind turbines, and marine vessels
- Improving performance, efficiency, and flow characteristics in industrial machinery
Overall, pitch drives play critical functions and roles in specific applications, allowing for precise control of the pitch angle and optimization of performance in aircraft, wind turbines, marine propulsion systems, and industrial machinery.
editor by CX 2024-01-17
China Standard Low noise Harmonic Drive Reducer gearbox for Industry robots Gear Speed Reducer with Best Sales
Warranty: 1years
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Farms, Energy & Mining
Weight (KG): 3 KG
Customized support: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: 18-353Nm
Input Speed: 300-1800
Output Speed: 14-280rpm
Packaging Details: Precision Planetary Gearbox packed with Wooden Box & carton
Port: ZheJiang HangZhou HangZhou
Product Overview
| Model | Ratio | Rated Torque when input 2000r/min | Maximum torque allowed for starting and stopping | Average load torque allowablemaximum | Maximum allowable moment torque | Maximum permision input speed | Arc | Hour |
| WCSF | 50-120 | 5.4-137 | 18-353 | 6.9-216 | 35-686 | 4500-8000 | 20 | 4500-8000 |
| WCSG | 50-120 | 6.3-160 | 21-413 | 8-253 | 42-803 | 4500-8000 | 15-20 | 4500-8000 |
| WSHG | 50-120 | 6.3-160 | 21-413 | 8-253 | 42-803 | 4500-8000 | 15-20 | 4500-8000 |
| WSHD | 50-120 | 50-100 | 3.5-27 | 11.4-220 | 4.6-290 | 6000-8000 | 10-20 | 6000-8000 |
| WCSD | 50-120 | 50-100 | 3.5-27 | 11.4-220 |
Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.