Product Description
H B Series Industrial GearBox
Feature:
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Realized parallel shaft,right-angle shaft modes and horizontal,vertical mounting modes. Using less component parts.
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Applying advanced grinding process which improved the stability and the efficiency of transmit power with lower noise.
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Input mode: motor connected flange, shaft input
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Output mode:solid shaft with flat key,hollow shaft with flat key,hollow shaft with shrink disk,hollow shaft with spline connection, CZPT shaft with spline connection, CZPT shaft with flange.
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Mounting mode:vertical, horizontal, swing base-mounted, torque-arm-mounted.
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Ratio range:1.23~450. It can be higher when combining with K&R series reducer.
H & B SERIES
Transmission stage B2 (ratio from 5~18) B3 (ratio from 12.5~90) B4 (ratio from 80~400) Transmission stage H1 (ratio from 1.25~5.6) H2 (ratio from 6.3~28) H3 (ratio from 22.4~112) H4 (ratio from 100~450) Housing material HT250 high-strength cast iron Housing hardness HBS190-240 Gear material 20CrMnTi alloy steel Surface hardness of gears HRC58°~62 ° Gear core hardness HRC33~40 Input / Output shaft material 42CrMo alloy steel Input / Output shaft hardness HRC25~30 Machining precision of gears accurate grinding, 6~5 Grade Lubricating oil GB L-CKC220-460, Shell Omala220-460 Heat treatment tempering, cementiting, quenching, etc. Efficiency 92%~98% (depends on the transmission stage) Noise (MAX) 60~68dB Temp. rise (MAX) 40ºC Temp. rise (Oil)(MAX) 50ºC Vibration ≤20µm Backlash ≤20Arcmin Brand of bearings China Top brand HRB,LYC,ZWZ or other brands requested, NSK….. Brand of oil seal NAK— ZheJiang or other brands requested
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
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| Application: | Motor, Machinery, Marine, Agricultural Machinery |
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| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by CX 2024-03-30
China factory Pto 540 Rpm 90 Degree Ratio 1: 1 Right Angel Bevel Gear Box Agricultural Machine Gearbox for Combine Harvester Concrete Mixer with Good quality
Solution Description
Item Description
Firm Profile
In 2571, HangZhou CZPT Equipment Co.,ltd was set up by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou town(ZHangZhoug province, China), all 3 Founders are engineers who have far more than averaged 30 a long time of encounter. Then due to the fact the demands of enterprise growth, in 2014, it moved to the recent Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).
Via our well-known brand name ND, CZPT Machinery provides agricultural remedies to agriculture equipment company and distributors worldwide by way of a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, travel shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and so forth. Merchandise can be custom-made as request.
We, CZPT equipment recognized a full top quality management technique and revenue service network to offer clients with high-high quality products and satisfactory support. Our items are bought in 40 provinces and municipalities in China and 36 countries and areas in the entire world, our major market is the European market place.
Certifications
Our Manufacturing unit
Sample Room
Why choose us?
1) Customization: With a strong R&D team, and we can build items as needed. It only will take up to 7 times for us to design and style a set of drawings. The creation time for new merchandise is generally fifty times or significantly less.
two) High quality: We have our personal comprehensive inspection and screening equipment, which can make certain the top quality of the items.
3) Potential: Our yearly production capacity is in excess of 500,000 sets, also, we also settle for small quantity orders, to meet up with the needs of diverse customer’s buy portions.
4) Service: We focus on supplying higher-good quality merchandise. Our items are in line with intercontinental specifications and are mainly exported to Europe, Australia, and other nations around the world and locations.
five) Cargo: We are near to HangZhou and ZheJiang ports, to provide the speediest transport provider.
Packaging & Delivery
FAQ
Q: Are you a buying and selling organization or company?
A: We’re manufacturing unit and providing gearbox ODM & OEM providers for the European market place for far more than ten several years
Q: Do you provide samples? is it totally free or added?
A: Of course, we could offer the sample for totally free demand but do not pay out the expense of freight.
Q: How long is your supply time? What is your terms of payment?
A: Generally it is forty-45 days. The time may possibly vary depending on the product and the level of customization.
For standard products, the payment is: 30% T/T in advance,equilibrium just before cargo.
Q: What is the exact MOQ or value for your item?
A: As an OEM business, we can supply and adapt our products to a broad assortment of needs.
Therefore, MOQ and value may drastically vary with size, substance and more technical specs For occasion, pricey goods or common goods will generally have a decrease MOQ. Please make contact with us with all related specifics to get the most correct quotation.
If you have yet another query, remember to truly feel cost-free to make contact with us.
How to Select a Planetary Gearbox for Your Applications
You can select the most suited Planetary Gearbox for your applications right after cautiously checking the different attributes. You ought to also take into account secondary features like noise degree, corrosion resistance, construction, price tag, delivery time and support. You ought to also verify if the constructor is available across the globe, due to the fact some constructors function more rapidly than other folks. Some constructors even respond to your requests on the very same working day, even though other people supply each planetary gearbox even if they are out of stock.
CZPT gearbox
An CZPT planetary gearbox is a large-top quality, compact, and lightweight gearbox that distributes loads over a number of gears. The planetary gearbox has a polymer scenario that assures silent procedure. The company is fully commited to the circular economy, investing in chemical recycling and advertising the use of recycled components anywhere achievable. For much more details, visit CZPT’s website or speak to an CZPT specialist these days.
A planetary gearbox consists of a sunshine gear, which is identified as the enter equipment. The other gears are known as planets, and these are mounted on a provider, which is connected to an output shaft. A planetary gearbox is characterised by its higher reduction ratios, strength savings, and compact style. It provides outstanding toughness and difficulty-free of charge services. No matter whether you want a big or modest planetary gearbox, you can find one to fit your needs.
The Normal sequence planetary gearboxes are a cost-efficient alternative to high quality collection gearboxes. These gearboxes are ideal for purposes necessitating only mild backlash or with low IP65 protection. ABB positioners characteristic 7 diverse gear unit variants, enabling for standardized mounting and stranded wire connections. The drygear(r) strain wave equipment has a stranded wire connector and is offered with a three-yr warranty.
A planetary gearbox can be employed for different applications, from lifting products to loading and unloading products in a manufacturing unit. The firm has a broad product assortment for diverse purposes, including plastic machinery and device resources, pick-and-spot robots, mill drives, and wind turbines. It can also be utilised to operate robot gripper programs. Its high-quality planetary gears are made to last for many a long time, making it an excellent remedy for a lot of industries.
CZPT
A planetary gearbox is an essential ingredient of numerous transport techniques. These gadgets perform by aligning the output and input shafts. The Reggiana planetary gearbox 2000 sequence includes bevel levels and linear variants. The company delivers modularity and flexibility with output configurations in 10 different gear dimensions. Each planetary gearbox can also be customized to satisfy the distinct demands of a particular software.
CZPT is the Australian department of CZPT, a top international manufacturer of planetary gearboxes. CZPT is positioned in Carrum Downs, south east of Melbourne, and is 1 of the top suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to give substantial-top quality, resilient goods that can be utilised in a variety of programs.
A CZPT Plus Sequence Equipment is developed to maximize adaptability in a selection of programs. The gearbox’s modular style makes it possible for for endless scalability. The CZPT Furthermore Series Gear is generally employed in mining operations, and is identified for its raw output capabilities and low upkeep design. It is manufactured with large-good quality supplies, and it is also accessible in several dimensions for custom-made apps.
The multi-stage planetary gearbox can combine person ratios to increase the overall multiplicative factor. The planetary gears might also be merged to increase the transmittable torque. The output shaft and travel shaft could rotate in reverse instructions, or they can be fastened so the gearbox can function in either direction. If the ring equipment is fixed, planetary gearboxes can be realized as multi-phase.
CZPT
The CZPT Planetary Gearbox is the ideal mix of compact dimension and higher effectiveness in energy transmission. The compact design and style enables this gearbox to operate silently whilst nonetheless offering higher energy density and transmission performance. The CZPT Planetary Gearbox has many positive aspects. Not like typical planetary gearboxes, CZPT’s planetary gearbox functions higher energy density, lower torque, and optimum transmission effectiveness.
CZPT’s items have been utilised in a variety of purposes for numerous several years, proving their dependability and good quality. These products are renowned in the entire world for their dependability and good quality. CZPT’s planetary gearboxes are backed by a five-calendar year warranty. These characteristics support customers select a planetary gearbox that satisfies their wants and stays in best form for years to occur. But how do you take a look at a planetary gearbox?
Figure seventeen demonstrates the reaction of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack degree is proven by the dashed line. The sign in xg course is named the xsignal. In addition, the CZPT Planetary Gearbox’s vibration reaction is highly delicate to the location of the bearings. For this cause, dynamic modeling of a planetary gearbox ought to consider bearing clearance.
CZPT’s hollow cup motor push method characteristics substantial trustworthiness and reduced electrical power usage. The gearbox is suitable with industries with large high quality specifications, as there is no cogging torque. Its compact measurement and minimal electromagnetic sound make it perfect for a range of programs. For industries with substantial solution top quality needs, the CZPT Hollow Cup Motor Push System is an outstanding option. It is also created for vertical installation. You can even get a number of CZPT merchandise to fulfill your particular needs.
CZPT
With its PL series planetary gearboxes, CZPT has expanded its solution portfolio to contain more kinds of generate answers. CZPT is one of the handful of firms to have gained the Schneider Electric powered Supplier Award for High quality. In addition, its higher-high quality planetary gearboxes are highly customizable, permitting designers to customise each and every gearbox for the software at hand. No matter whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are developed to meet up with the actual specifications of the software at hand.
The flange-mounted variation of the planetary gearbox is comparable to its planetary counterpart. Employing a flange-mounted planetary gearbox allows for a smaller, far more compact design and style. This product also characteristics a huge-diameter output shaft, which helps accomplish a larger stage of torsional stiffness. This can make CZPT flange gearboxes especially valuable for apps where the route of movement can alter frequently. These gearboxes can be utilized with a wide selection of belts.
The PLQE sixty-mm gearbox is employed in Outrider’s solitary-phase style. Its equipment ratio is 5:1, even though its twin-stage variation has a 15:1 equipment ratio. Both gearboxes have equivalent mounting configurations, but the two-phase version is somewhat more time.
The PLN collection of planetary gearheads from CZPT are the regular for high-precision apps. They’re appropriate with all significant motor makes and sizes, and the company’s adapter kits are available to fit nearly any motor. This can make CZPT gearheads 1 of the easiest to combine into a complex equipment. They are also really easy to set up, with the identical torque as their corresponding spur gears.
CZPT’s
If you are hunting for an successful solution for screw press apps, think about making use of CZPT’s 300M Planetary Gearbox. It has higher axial and radial load capacities, compact design, large torque output, and torque arm. The 300M planetary gearbox is compatible with a assortment of screw presses, which includes hydraulic push techniques and digester systems. Its Torque handle and direct coupling characteristic makes it straightforward to install.
CZPT’s small planetary gearboxes have an output torque of twenty:1 from person ratios of 5:1 and 4:1. They operate silently and supply greatest transmission effectiveness. The planetary gears are mounted on a ring that is mounted about the center sunlight gear. The ring functions as an output torque converter for the up coming earth phase. This planetary gearbox has a number of stages and a maximum ratio of twenty:1 can be designed from person ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its choices incorporate brushless DC and brushed DC motors, as nicely as planetary gearboxes, encoders, and brakes. CZPT’s items have a range of employs in robotics, smart appliances, healthcare equipment, communication, and industrial automation. The organization is also dedicated to offering customized types based on buyer specifications.
Yet another gain of a planetary gearbox is its large electrical power transmission effectiveness. It is able of around 3% per phase, allowing it to transmit a lot more torque than a standard one-stage gearbox. Planetary gearboxes are also compact and have a substantial torque-to-bodyweight ratio. CZPT’s Planetary Gearbox is the best selection for several apps. This gearbox provides the highest effectiveness and is best for small-scale creation.